Rubber exists in various forms, with over ten distinct types. While theres the classic natural rubber, several synthetic versions also exist. However, the pressing query, is which of these rubbers is laser-friendly? Based on current industry standards, the following three rubbers are prime candidates for laser cutting and engraving:
Harvested directly from rubber trees, this is the most traditional form of rubber. Due to its purity and consistency, it responds predictably and cleanly to laser cutting. It is an excellent choice when precision is crucial.
This synthetic rubber is not only flexible but also heat-resistant due to the presence of Si-O bonds. This makes it another ideal candidate for laser cutting and engraving. Its smooth, consistent texture ensures that cuts are clean, reducing the chances of rough edges or irregularities.
3. Nitrile Rubber
Valued for its resistance to oils and chemicals, nitrile rubber also possesses a consistent structure conducive to laser cutting. Its often chosen for industrial applications, particularly gaskets, and fuel hoses, where both the properties of nitrile and the precision of laser cutting are needed.
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Lasers offer a remarkable level of precision, yet they have their boundaries. Typically, laser cutters can navigate rubber thicknesses up to 6 mm. But heres a tip: many laser cutter manufacturers offer their own specially formulated materials, optimized for their machines. Thus, before diving into rubber cutting, it's wise to get insights directly from the manufacturer.
For instance, take xTool. We offer a laser-ready rubber stamp sheet that's 0.09'' (around 3 mm) thick. This sheet harmonizes seamlessly with all our equipment. While some of our devices (like xTool P2) can handle thicker materials, this particular rubber thickness ensures optimal performance and longevity for our machines
Traditionally, laser machines find their stronghold in industries, mainly for slicing through metals, demanding higher power. But rubber, being softer than metals, doesn't call for such intensity. In fact, a laser cutter ranging between 20 to 80 W is ample to tackle any of the rubber types previously mentioned.
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