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The cable I used was sitting in storage, just age causes the contact to have some degradation and become unreliable.The cable was not damaged by hard life or over use by plugging many times, it was simply worn out by the environment.I attempted to clean the metal contact but afterwards still had some sort of rough finish.Maybe some brands will fair better than others, but I had a seemingly good quality (judged by its overall construction) Sony brand cable which suffered from the same degradation.I suspect there is also a flaw in the design, which is sensitive to the position of male 3.5mm in female 3.5mm port. The slightest force on the angle of plug, or even twisting (rotating) of plug can cause (and sometimes reduce) noise and spikes in the signal.I am sure there is variation of tolerances between the many plugs & sockets, but my overall experience over many years has been consistent with having bad contact.I am sure you must have experienced it at least once, when something doesnt sound right, the you adjust the 3.5mm connection and everything is fine (bass comes back, distortion disappears etc).I have found gold (brass) plated 3.5mm plug seems to last longer in terms of degradation from environment.But I have still experienced the same issues with these brass plated plugs.
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