Your Guide to Heavy-Duty Flooring Installations

06 May.,2024

 

Your Guide to Heavy-Duty Flooring Installations

Your Guide to Heavy-Duty Flooring Installations

When it comes to industrial and commercial spaces, heavy-duty flooring is imperative for ensuring safety and enhancing the productivity of employees. Heavy-duty flooring is specially designed to withstand high levels of foot and machinery traffic, wear and tear, impact and even chemical spills. 

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Choosing the right heavy-duty flooring for your workspace is crucial as it can prevent costly accidents and injuries within the workplace, such as slips and falls and is also excellent at protecting against damage to the building’s foundation and structural integrity.

Concrete Flooring Solutions are the UK’s leading experts in providing installations of both concrete and resin flooring for domestic, commercial and industrial customers across the country. For more information or a quote on your heavy-duty flooring installation, contact a member of our team today.

What Makes a Floor Heavy Duty?

Due to its great features and benefits, heavy-duty flooring is a choice that is suited particularly well in a range of industries including laboratories, factories, healthcare, workshops and more. Of the numerous flooring options available, what makes a floor heavy-duty?

  • Durability

Heavy-duty flooring is expected and designed to withstand high levels of wear and tear, heavy foot traffic and the weight of industrial machinery and equipment.

  • Slip resistance

Slip resistance is critical in areas where there is exposure to water, oil and other liquids. Slip-resistant qualities in a heavy-duty floor protect against injuries that may lead to lost productivity and legal liabilities.

  • Chemical resistance

Heavy-duty floors must resist chemicals such as acids and solvents. When installing a floor in an environment that handles such substances, the floor coating should not be damaged when exposed to these chemicals.

  • Impact resistance

Heavy-duty flooring, especially when installed in industrial spaces, must be able to endure heavy impacts which can occur when machinery or equipment is used, moved or dropped.

  • Maintenance

While heavy-duty floors are designed to be resistant to scratches, stains and other damage within a busy workplace environment, the flooring should also be easy to clean and maintain. Regular maintenance of heavy-duty floors should not damage the surface of the floor or coating. 

Overall, a floor is defined as heavy-duty if it can provide a safe, durable and long-lasting surface for industrial and commercial spaces with the ability to withstand the unique challenges of those particular environments.

Heavy-Duty Flooring Options

Heavy-duty flooring is essential in industrial and commercial environments where a strong and sturdy material is required for the day-to-day traffic and weight of certain workplaces. There are various types of heavy-duty flooring available:

Polished Concrete Flooring

Polished concrete is a popular choice when it comes to heavy-duty options and is widely recognised for its durability and appearance. Polished concrete is frequently seen in restaurants, galleries and many other commercial properties.

Not only is polished concrete exceptionally hard-wearing, but it also offers wide versatility when it comes to design and appearance. Polished concrete can be stained, painted and printed on to create unique logos, branded art and a range of colours. On account of its durability and aesthetics, polished concrete is a popular alternative to hardwood and tile.

Epoxy Flooring

Not to be mistaken for epoxy floor coating, heavy-duty epoxy flooring is a combination of strong epoxy which creates a hard-wearing and strong floor. For industrial workplaces, epoxy flooring is often a popular choice due to its durability and versatility.

Epoxy flooring is an excellent choice if you are looking for flooring that can withstand heavy and regular traffic that is easy to clean and maintain with minimal hassle. Epoxy flooring is also a cost-effective alternative for commercial and industrial spaces such as manufacturing facilities and retail spaces.

Vinyl Flooring

Vinyl flooring is a relatively new and cost-effective form of industrial flooring that is easy to maintain, slip resistant and comfortable underfoot. Vinyl flooring is thick and rough in texture in addition to being cushioned, giving it beneficial acoustic qualities and energy use improvement due to the insulation it provides.

There is no straightforward answer as to what the best heavy-duty flooring option is, as every option available possesses its own qualities that can be perceived as benefits depending on the space.
Selecting the appropriate flooring for your space is dependent on a variety of factors, including practicality, cost and appearance. If you are looking for a heavy-duty floor that is perfect for your particular space, get in touch with a member of our team today and we can assist in making the flooring choice that is best suited to your property.

Why Is Heavy-Duty Flooring Important for My Space?

Choosing heavy-duty flooring that is best suited for your space is crucial for a multitude of reasons. Different materials and coatings offer varying levels of durability and resistance that possess benefits depending on the space they are installed.

For example, epoxy resin is a popular choice for a lot of commercial and industrial properties due to its chemical resistant properties and tolerance for abrasions and chemicals, whereas polyurethane coatings are versatile options that provide numerous customisable features and heat tolerance.

Heavy-duty flooring is of crucial importance in both industrial and commercial spaces as it provides a durable and safe surface for employees, equipment and machinery. Choosing the correct heavy-duty flooring for your property can prevent costly accidents, injuries and damage to the overall foundation of the building. With its sole purpose to withstand high levels of wear and tear, choosing the right heavy-duty flooring is crucial for the productivity and safety of employees and the lifespan of a workplace.

Heavy-Duty Flooring With Concrete Flooring Solutions

Concrete Flooring Solutions offers a wide range of concrete and resin flooring for domestic, commercial and industrial properties across the UK. With 40 years of industry experience and recognition from The Association of Concrete Industrial Flooring Contractors, we offer a range of services and deliver outstanding results for all clients.
We offer polished concrete flooring, industrial resin flooring, industrial screed flooring and more for those looking to install exceptionally heavy-duty surfaces on any property. With a team of dedicated experts in both concrete and resin, we bring the technical knowledge, experience and resourcefulness to the delivery of every construction service we provide.

Start Your Heavy-Duty Flooring Installation Today

We offer a range of heavy-duty flooring options that are designed and ensured to meet the specifications of your facility. From industrial resin flooring to polished concrete, we can help you select the right floor for your property.

Whether you are looking for industrial, commercial or domestic heavy-duty flooring, we can work alongside you to meet any requirements. Our commitment to delivering exceptional service and providing unbeatable customer satisfaction is reflected in all projects that we have undertaken.
Get in touch with a member of the team today to receive a free quote on your heavy-duty flooring installation or to discuss the options available to you.

The most durable commercial flooring options for high- ...

The most durable commercial flooring options for high-traffic areas

All of the flooring in your facility will see its share of wear and tear — but high traffic areas are on another level.

You may be looking to install a lobby flooring system to impress potential tenants and stand up to moisture, dirt and near-constant use.

Or perhaps you’re searching for a material that can meet cleanliness and safety standards in patient rooms and stand up to frequent rolling in of heavy medical equipment.

Regardless of your facility goals, there’s one necessary common denominator for these busy spaces: Durability.

While durability is always a consideration when selecting a flooring material, it’s an absolute must for high-traffic applications such as airport terminals, schools, hospitals and restaurants.

In this article, we’ll give you a complete rundown of six of the most durable commercial flooring materials based on cost, application and other major considerations. Using this as a guide for your materials search, you can achieve a flooring system that meets your aesthetic, cost and performance goals and stand up to heavy use.

Terrazzo: Upscale and LEED-friendly for large spaces

When it comes to durability in flooring, terrazzo is an obvious leader. Terrazzo can be made from a cement matrix, or an epoxy resin mixed with marble or recycled granite glass, and a wide choice of other aggregates.

And because terrazzo is one of the most aesthetically versatile products on the market, it’s perfect for incorporating custom logos and designs into your flooring. Terrazzo is used in situations where you want to impress: opry houses, showrooms, entranceways and high-end office spaces.

Although it’s incredibly durable and carries a low lifetime cost, its high upfront material and installation costs are prohibitive in lower budget applications. It must be poured in place, cured and then polished mechanically to achieve its signature shine. Generally speaking, terrazzo is not worth the cost in small rooms or sections of a building — the cost-per-square-foot actually increases as the space decreases. It’s recommended to allow a scope of at least 2,500 square feet to achieve a cost-efficient installation.

Overall, terrazzo is best suited for large, high-traffic areas such as airports or showrooms where the designer is aiming for a chic look. For upscale applications, this LEED-friendly flooring is about as durable as it gets.

Quarry tile: Industry standard for commercial kitchens

Quarry tile is proven to withstand spills, foot traffic and grease buildup, making it a first choice for many commercial kitchens. While porcelain tile works in terms of function for heavy-duty applications, quarry tile — made from hard-fired clay — is much cheaper and offers the same functionality and durability benefits. Quarry tile will last as long as you need, provided it’s installed properly to begin with and maintained properly throughout the lifetime of the flooring system.

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It’s important to use the right materials — epoxy grout and thin-set adhesives — during installation. Although there are cheaper alternatives to epoxy grout, they’re not designed for high-traffic, hot water spills or grease buildup and will break down prematurely. To extend the usable life of your quarry tile system, ongoing maintenance and cleaning are key. Clean the floor daily and replace sections of flooring as they wear out.

Although it’s cost-effective, durable and easy to maintain, quarry tile doesn’t offer much design versatility. It’s typically laid in straight lines and comes in a limited range of colors. (Red is the most common color, but grey, tan and brown tiles are also available depending on whether more shale, feldspar or clay is used.) In the receiving and commercial areas where quarry tile is commonly found, however, function trumps form.

Check out our commercial kitchen guide to learn about all of the flooring products durable enough to withstand such a heavy-duty environment. You’ll learn more about the cost and performance of quarry tile, but also other durable options such as recycled PVC and epoxy flooring.

Choosing kitchen flooring materials for safety, durability and performance

Commercial kitchens have unique circumstances that make their floors a challenge. We created this product guide to highlight the three best available flooring material options for commercial kitchens.

Download our guide

Luxury vinyl tile (LVT): Achieve any look for busy common areas

In the past decade or so, luxury vinyl tile (LVT) has taken the flooring industry by storm. This resilient material is made up of three layers: A base layer composed of vinyl to provide dimensional stability, a digital graphic film (able to imitate practically any other material) and an outer wear layer.

LVT has proven to be durable enough for high-traffic hospital common areas and attractive enough for upscale restaurants. With a variety of products in every price point and design, LVT is one of the most versatile commercial flooring products on the market today.

While LVT probably isn’t suited for high-impact industrial or commercial kitchen environments, it’s plenty durable to withstand the foot traffic, abrasions and spills of any office, hospital or school application. Especially in comparison with other resilient flooring products, LVT is more flexible and aesthetically appealing for commercial applications.

Further, the design possibilities are endless. It’s available in a wide range of sizes, colors and patterns to mimic almost any material from ceramic tiles to hardwood to terrazzo, and everything in between. With LVT, you can achieve durability without sacrificing your aesthetic.

LVT has proven over time to be able to withstand heavy traffic loads common to commercial applications. In our experience, restaurants, offices and daycares only replace their LVT because they want to change the design — not because it wore out. And because LVT is much quicker to install and cheaper than many of the materials it imitates, it’s a good way to cut flooring costs in a commercial construction project.

To learn more about LVT, check out our quick-reference guide to commercial vinyl flooring products. It compares the cost, performance and design versatility of all of your vinyl flooring options, from LVT to vinyl composition tile and sheet vinyl. Download the guide today.

Reference guide to commercial vinyl flooring products
Take the guesswork out of vinyl product selection. This guide cuts through the noise, offering you quick takeaways about the pros, cons, price and performance of LVT, VCT and vinyl sheet flooring.

Download our guide

Epoxy flooring systems: Industrial-strength and versatile, too

Epoxy flooring is a cost-effective solution for a variety of applications — think of healthcare offices and food distribution warehouses. This flooring system is created by applying a thermosetting resin directly onto a moisture-treated concrete slab. The epoxy coating then prevents wear and tear due to abrasions, foot traffic and chemical spills.

Versatile and durable, epoxy is strong enough to serve as the flooring in manufacturing facilities and hangars, aesthetically appealing enough to find its way into retail spaces and sanitary enough for use in strict lab environments. Additionally, its ability to protect against staining, mold and odors has made it a vastly popular healthcare facility option as a LEED-certified product.

While epoxy flooring is designed for durability, it must be installed correctly to reap those benefits. The concrete needs to be cleaned and cracks patched with urethane prior to application of the epoxy coating. If applied before prepping, the epoxy is likely to peel or chip prematurely.

Finally, maintenance with daily sweeping and infrequent deep cleans should be sufficient to keep your epoxy flooring looking like new.

Carpet tiles: Easy install, easy replace

Carpet tiles are taking over the soft-surface flooring market due to their functionality advantages over broadloom carpets. While carpet tiles are more expensive than broadloom, carpet tile systems are easier to replace. For high-traffic areas especially, carpet tiles are your best soft-surface option — it’s much more cost-effective to replace a ruined carpet tile than it is to re-seam, re-stretch and replace an entire roll of broadloom.

With the rise of industrial-strength carpet tiles and water-resistant carpet tiles, concerns about spills and moisture have become less of an issue. Most carpet tile floors will adequately maintain their appearance with consistent vacuuming and cleaning, even under high traffic demands. And as sections wear out, the tiles are easily replaced — saving valuable time and money for your facility by avoiding a full-on replacement.

To learn more about the durable commercial carpet products on the market, check out our carpet buyer’s guide. It’ll give you all the information you need to select the right carpet product for your facility based on your budget and performance requirements.

Selecting carpet for your budget, interior design and facility environment

Selecting a carpet that matches your design vision, stands up to your facility environment and aligns with your budget is no small task. We’ve created this guide as a resource to help you make an informed carpet purchasing decision.

Download our guide

Rubber flooring: Safe and durable for hospitals and gyms

Not only is rubber flooring resistant to the wear-and-tear of heavy traffic loads — its cushioned design also prevents fatigue of employees and customers as they walk. It also reduces the volume of noise such as dumbbells dropping or carts rolling, prevents impact damage to the subfloor below and is slip-resistant, too.

While it’s easy to install and maintain, its “rubbery” smell will linger long after installation. And its lack of design and finishing options makes this more of a utilitarian product than an aesthetic one. Despite its drawbacks, rubber flooring is a great product for use in gyms, labs and hospitals due to its strength, durability and acoustic qualities.

Still have questions about durable flooring options?

In this article, we’ve shared the best commercial-rated flooring materials for use in high-traffic areas. But figuring out the best solution for your facility’s needs must take a variety of factors into consideration.

We can help with that.

At Spectra Contract Flooring, we’ve installed nearly every type of commercial flooring across 400,000 installations and counting. We can walk you through your durable material options and help you select the right choice for your budget, design vision and environment. Start a conversation with a commercial flooring expert.

How to save money on commercial flooring: value engineering, better materials and smarter solutions

We’ve packed 350,000 projects worth of unbiased recommendations into this brief, no-nonsense guide. Read it to arm yourself with valuable negotiation insights, source the right materials at the best prices and cut through product hype.

If you want to learn more, please visit our website Heavy Duty Commercial Flooring.