Inputs and outputs (I/O) are fundamental to the world of computing, industrial control and data/information processing. Without them, industrial and electronic devices of all kinds would have no way of receiving data, and the user would have no way of manipulating or interacting with the data sources. Since they form the basis of our relationship with almost all the industrial devices we use, it’s important to understand how I/O modules function.
As a key component of industrial systems, I/O modules ensure connectivity and control of systems, processes and devices. They usually include analog channels, digital channels or a combination of both. Analog inputs can detect various signals including frequency, voltage or current. Digital I/O are used for low-level on/off signals. I/O modules that have analog inputs and digital outputs often incorporate an analog-to-digital (A to D) converter to process the signal.
Essentially, I/O modules act as mediators between a central processor and the industrial device. For example, the input modules on a programmable logic controller (PLC) receive signals from switches, sensors, transmitters, actuators and other equipment connected to it. The output modules on the PLC send response signals to the devices controlled by the PLC in response to the received signals.
Common functions enabled by I/O include:
A highly centralized I/O system is characterized by concentrated I/O hardware in a single entity, with network or hardwired connections extending from that location. A highly distributed I/O system, on the other hand, has the I/O hardware distributed across many operational and physical areas, with localized network or hard-wired connections extending from these remote locations.
Analog and Digital I/O refer to the type of signal being transmitted between devices and systems within an I/O operation.
Analog signals are continuous in both the value they represent and the time they correspond to. A good example to think of is a sound wave, which represents a continuous measurement of sounds over time. Other examples could be current or voltage.
Digital signals are binary. Think “On” or “Off”, “1” or “0.” In this regard, they are discrete, rather than continuous, like analog signals. With the prevalence of digital technology, digital I/O is overtaking Analog I/O as the standard to collect data. However, analog is still in use and can be converted to digital signals as well.
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