Valves are versatile devices used for controlling the flow of liquids or gases. They play an important role in countless piping and process systems, typically serving to regulate flow and pressure, start or stop flow, or prevent the occurrence of back flow within a system. Swing check and spring check valves are two relatively common valve types that have broad applications.
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Swing check valves prevent reverse flow in systems with horizontal forward flow utilizing a swinging flap. Spring check valves also prevent reverse flow, in this case utilizing a spring-loaded plunger. Understanding the differences between these two valves is beneficial in determining the optimal valve for a particular system or application.
In swing check valves, a flapper will swing away to allow forward flow of a fluid or gas. When it is time to stop the flow, the flapper will swing back onto the seat, closing the valve automatically as the system pressure decreases. Swing check valves are notable due to their large flow capacity. Since these devices require a swinging motion to function, their use is limited to horizontal flows or vertical upward flows.
The most significant advantage of swing check valves is their low cost, which allows them to work within a wider range of project budgets. They also provide large flow capacity. Since this valve cannot support downward vertical flow, there are limits to the types of systems it can serve. Also of note, swing check valves are also more likely to amplify water hammer.
Swing check valves function well with a variety of media, including liquids and gases. Some frequent use cases for swing check valves include firefighting equipment, flood prevention in sewage systems, and toilet flush mechanisms.
Spring check valves typically have hollow bodies and a large stopper, which receives constant pressure from a spring. When gas or fluid flows forward at sufficiently high pressure, the force will overcome the pressure from the spring and cause the stopper to open, allowing the desired flow.
Unlike swing check valves, spring check valves offer fairly low noise levels. They also minimize the sound and damaging effects of water hammer. This type of valve functions well in vertical applications, as it utilizes a spring to close the valve rather than relying on gravity and pressure.
Since spring check valves are functional in vertical applications, they offer significantly more versatility than swing check valves, and are much more likely to fit with preexisting piping configurations. Depending on the spring selection, this type of valve will work well in virtually any flow orientation.
Spring check valves also offer the advantage of reducing water hammer. Known as a “silent check valve,” this type of device keeps noise levels down in applications where swing check valves could potentially exacerbate the issue. Other advantages of spring check valves include:
When compared to swing check valves, however, spring check valves are typically more expensive. They also have a lower flow capacity.
Spring check valves are ideal for numerous purposes in water pipelines and systems. This type of valve serves to protect equipment from the damage that can be caused by back flow, thus reducing the risk of system downtime and potential contamination. Additionally, spring check valves can relieve pressure from the system to create a safer environment and ensure proper system function.
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Figure 1: Swing check valve
Swing check valves are common check valves used in water and wastewater applications. They are cost-effective, are made of a wide range of materials, and have different designs for specific functionality. This article focuses on a swing check valve's applications, advantages, and disadvantages to help users ensure whether these valves are suitable for an application. For a comprehensive understanding of check valves, read our guide on check valves!
An inline swing check valve has a disc (Figure 2 labeled B) that can swing on a hinge (Figure 2 labeled A). When closed, the disc rests on the valve seal (Figure 2 labeled C), which is on the inlet side of the valve. When the pressure of the media flowing into the valve is higher than the valve’s cracking pressure, the disc raises, the valve opens, and media is allowed to flow through the valve. When the inlet pressure drops, the valve swings shut to block any downstream backflow that may occur.
Figure 2: Swing check valve operation and components: hinge (A), disc (B), and seal (C).
There are several types of swing check valves with their pros and cons. While some are interchangeable for certain applications, a good understanding of the types can help select the most efficient swing check valve for a given application.
As seen in figure 3, a wafer swing check valve has a very short face-to-face, which is the distance between the inlet and the outlet. The short face-to-face makes clogging in the valve less likely. Therefore, wafer swing check valves are ideal for small installation spaces and viscous and slurry media.
Figure 3: Wafer swing check valve
Tilting disc swing check valves use a disc that rests in the closed position at an angle rather than vertically. The disc floats in the flowing media. This design has two significant benefits. First, the valve closes faster and reduces the effect of water hammer. Second, the valve can open at very low flow pressures.
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Y swing check valves are suitable for applications similar to in-line swing check valves. As seen in figure 4, the added opening that makes the Y shape allows a user to investigate the inside of the valve without removing it from the system.
Figure 4: Y swing check valve
Materials used to construct swing check valve components are the same materials used in producing many valve types. Therefore, swing check valves are suitable for various applications concerning pressure, temperature, and the environment. The following is an overview of some of the materials commonly used. Read our chemical resistance guide to learn more about the chemical properties of the following materials and others.
Although metal seats are more likely to leak than rubber seats, they permit higher working temperatures.
Swing check valve installation can be horizontal or vertical, facing upwards. However, if a swing check valve is installed on a vertical pipe where the flow is upwards against gravity, the disk may slam against the seat when the flow stops, potentially leading to water hammer. If the flow is downwards as in the case of boiler supply lines and mining applications with limited spacing, the swing check valve will always be open and hence does not deliver its function. Therefore, swing check valves are not preferred in vertical pipe runs and these valves are installed horizontally in most cases. The installation specifics depend on the connection type: threaded, flanged, or welded. However, take the following steps for any swing check valve.
Install a swing check valve with threaded connections by screwing its ends into the piping. Start by screwing the valve into both ends of the piping until it is hand-tight. Then, use a wrench to further tighten the valve by one half turn. Further tightening can damage the valve.
Pay close attention to the threading when starting to screw in the valve. If the valve threading and the pipe threading do not align correctly, cross threading can occur and damage threading.
Installing a dismantling joint to one end of the valve is a good practice. Dismantling joints ease installation and make valve maintenance, repair, and replacement easier.
Ensure that the pipe flanges are parallel before bolting the valve flanges to the pipes. When tightening the bolts, tighten them crosswise. Tightening bolts in consecutive order will put undue stress on the valve.
Preparing the piping before welding by cutting it square (perpendicular to the valve surface, not angular) and deburring the insides and the outsides of the pipe ends. Finally, polish the pipe ends with sandpaper and clean them with solvent.
Use solder flux to clean the pipe ends further and inside the valve end connections. Support the pipes properly to avoid undue stress on the valve.
To protect the valve components during the soldering process, aim the torch away from the valve body. Continuously move the flame to avoid heat spots and damage to the valve.
After installing the valve, run media through it to ensure it flows in the right direction. Also, check to ensure there is no leaking.
Swing check valves are the most common valves in water supply, wastewater pumping, and slurry transport systems. Clogging is less likely in swing check valves except for solids that can build up over a period of time. In this case, swing check valves are relatively easy to get into and clean out without needing to remove the valve from the system.
Conventional swing check valves are unsuitable for low-pressure applications, but tilting swing check valves are. The variety of swing check valves available makes this type suitable for many low-risk applications that can allow for a minimal amount of backflow if the valve does not close fast enough.
Ball check valves use a ball that rests on the valve seat. When media flows through the valve, the ball moves off the seat, and media flows through the valve. The ball falls back onto the seat when the flow pressure drops low enough, or backflow occurs.
Ball and swing check valves are both cost-effective and commonly used in water and wastewater applications. Also, they are both suitable for viscous media. An important difference is that the weight of the ball in the ball check valve can be specifically selected. If the ball is too heavy, the valve will close while media is still flowing through it. If the ball is too light, the valve will not close fast enough, and more backflow can get through the valve.
The spring in a spring check valve is the primary component controlling the valve’s cracking pressure and closure. As inlet pressure drops, the spring begins to close the valve until the pressure drops below the valve’s cracking pressure, and the valve fully closes. Apart from the construction, the main differences between both valve types are listed below:
A swing check valve allows media to flow in one direction. When the media’s pressure drops, the valve closes and prevents backflow.
Swing check valves are more cost-effective than spring check valves. However, installation of spring check valves is possible in more orientations.
A swing check valve should be installed wherever backflow can contaminate media or damage system parts.
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