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Kayironworks
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Jun 9,
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The waste tyre pyrolysis plant is a technological solution that addresses the environmental concerns related to the disposal of used tires. It offers a sustainable and profitable method of converting waste tyres into valuable products such as fuel oil, carbon black, and steel wire. To understand the functioning of a waste tyre pyrolysis plant, it is crucial to know the important components that make up this innovative system.
The introduction provides an overview of the growing problem of waste tyres and the significance of waste tyre pyrolysis as a solution. It highlights the importance of waste tyre pyrolysis plants in reducing environmental pollution and the dependence on fossil fuels.
This section explains the process of waste tyre pyrolysis, which involves heating the tyres in the absence of oxygen to produce valuable products. It briefly discusses the different stages of the pyrolysis process, including heating, cooling, and condensation.
Here, the article emphasises the importance of waste tyre pyrolysis plants in managing the global waste tyre problem. It discusses the economic and environmental benefits of utilising pyrolysis technology, such as reducing carbon emissions and conserving natural resources.
This section introduces the main components of a waste tyre pyrolysis plant, providing a comprehensive understanding of the system&#;s functionality.
The reactor is the core component of the pyrolysis plant, where the thermal decomposition of waste tyres takes place. It ensures the proper heating and conversion of tyres into valuable products.
The feeding system is responsible for delivering waste tyres into the reactor continuously. It ensures a steady supply of tyres for the pyrolysis process and maximises the plant&#;s operational efficiency.
The heating system provides the necessary heat energy to initiate and maintain the pyrolysis process. It utilises various heating sources, such as direct heating, indirect heating, or a combination of both, to achieve optimal temperatures.
The cooling system cools down the pyrolysis gases generated during the process. It plays a vital role in condensing the gases into liquid form, which can be further processed to obtain valuable products like fuel oil.
The condensing system is responsible for transforming the pyrolysis gases into liquid form. It utilises cooling techniques to convert the gases into oil, which can be collected and used as a valuable byproduct.
The oil collection system gathers the oil produced during the pyrolysis process. It ensures efficient collection, storage, and subsequent utilisation of the fuel oil for various applications.
The gas cleaning system removes impurities and pollutants from the gases generated during pyrolysis. It plays a crucial role in ensuring that the released gases meet environmental regulations and standards.
The control system is the brain of the waste tyre pyrolysis plant. It monitors and controls the entire pyrolysis process, ensuring safety, efficiency, and optimal performance of the plant.
This section elaborates on the specific benefits and functions of each component of a waste tyre pyrolysis plant, highlighting their significance in the overall operation.
The reactor&#;s efficient design and insulation ensure high-quality pyrolysis, leading to better yields of valuable products.
A well-designed feeding system enables continuous operation, minimizing downtime and maximizing the plant&#;s productivity.
An optimized heating system ensures precise temperature control, resulting in better pyrolysis efficiency and higher-quality end products.
Efficient cooling systems enable the condensation of pyrolysis gases, maximising the yield of valuable liquid products.
An effective condensing system helps in the separation and collection of oil from the pyrolysis gases, enhancing the overall product recovery rate.
An efficient oil collection system ensures the proper storage and utilisation of the fuel oil produced, increasing the profitability of the waste tyre pyrolysis plant.
A robust gas cleaning system reduces emissions and environmental impact, making the waste tyre pyrolysis plant an environmentally friendly solution.
A sophisticated control system optimises the plant&#;s performance, allowing operators to monitor and adjust various parameters for maximum efficiency and safety.
In conclusion, waste tyre pyrolysis plants play a crucial role in addressing the waste tyre problem while offering valuable byproducts. The key components of a pyrolysis plant work together to ensure efficient and safe operations, leading to optimal yields of fuel oil, carbon black, and steel wire.
Waste tyre pyrolysis is a process that converts waste tyres into useful products such as fuel oil, carbon black, and steel wire through thermal decomposition in the absence of oxygen.
A waste tyre pyrolysis plant works by heating waste tyres in a reactor chamber, where they undergo thermal decomposition. The resulting gases are then condensed into liquid form, and the byproducts are collected for further utilisation.
Waste tyre pyrolysis offers several advantages, including the reduction of waste tyre pollution, the production of valuable byproducts, such as fuel oil and carbon black, and the conservation of natural resources.
Yes, waste tyre pyrolysis plants are environmentally friendly. They help reduce waste tyre pollution, minimize carbon emissions, and promote the recycling and reuse of valuable resources.
The products obtained from waste tyre pyrolysis, such as fuel oil and carbon black, can be used in various industries, including energy production, manufacturing, and construction.
KingTiger manufactures and offers the leading eco-friendly and cost-effective waste tyre pyrolysis plant, with the world class design and technology. Kingtiger has never stopped developing the pyrolysis plant and experienced a lot of researches and experiment. At the moment, Kingtiger has already designed the waste tyre pyrolysis equipment with lower cost and higher fuel oil output.
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The waste tyre pyrolysis machine combines the continuous and batch type pyrolysis plant. The continuous pyrolysis equipment is to feed the raw materials on one side, such as tyre and plastic, and discharge the carbon black continuously from the other side. However, the batch type plant is to feed the raw material with a batch; it can not feed raw material and discharge at the same time. The next process shall be started after cooling down the machine and discharging the carbon black. Both types of scrap tire pyrolysis plant in Kingtiger are based on the green technology (Pyrolysis) to achieving the environmentally friendly process, which is the excellent waste tire management solution for tyre recycling.
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Note: BLJ-6 & BLJ-10 are bacth type; BLL-16 is semi-continuous type; BLL-20 is fully continuous type. Choose the model according to your budget and land, quantity of raw materials.
ItemDetailsModelBLJ-6BLJ-10BLJ-16BLL-20Daily Capacity6T8T-10T15-20T20-24TWorking MethodBatchSemi-ContinuousFully ContinuousRaw MaterialsWaste Plastic, Tyre, Rubber, Oil SludgeReactor SizeD2.2*L6.0mD2.6*L6.6mD2.8*L7.1mD1.4*L11mPatternHorizontal & RotaryHeating MaterialsCharcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.Total Power24kw/h30kw/h54kw/h71.4kw/hFloor Area (L*W*H)30*10*8m30*10*8m40*10*8m45*25*10mOperating PressureNormal PressureConstant PressureCooling MethodWater CoolingLife span5-8 YearsGet Free Quote in 24 Hours
There are two main reasons of the great demand of scrap tyre pyrolysis equipment. With the development of social modernization, on the one hand, the rubber industry has been vigorously developing, and the rubber products have been widely used in all works of life, especially in the tire manufacture; On the other hand, more scrap articles, such as tyres, are generated and accumulated to such huge amount. Because of the erode-resistant characteristic of tires, the big pollution hazard was posed to the environment and hygiene. People vividly described it as black pollution.
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Sihai Energy supply professional and honest service.
What&#;s the most important, by processed by Kingtiger waste tyre pyrolysis plants, the various types of waste tyres can be converted into useful resources, which can be applied in many areas:
End productYieldApplicationTire oil50%1. Sold outward.2. Added into heavy oil generator to produce electricity.3. Transformed into diesel or gasoline by oil distillation equipment.4. As fuel to heat the reactor.Carbon black30%1. Sold outward.2. Reprocessed into color master batch.3. Reprocessed into coal or refractory briquette.Steel wire12%1. Sold outward.2. Deep processed into steel bloom by hydraulic press-packing.Combustible gas8%1. Back to furnace for heating the reactor.2. Stored as fuel for heating.Get Free Quote in 24 Hours
Waste tire pyrolysis plant was produced to conquer the men in black. Tyre refining device decomposes waste tires through high temperature process into kinds of useful resources, such as fuel oil, carbon clack, steel wires and fuel gas, etc. Meanwhile, the waste tyre recycling pyrolysis plant will make renewable resources out of black pollution. During the tyre pyrolysis process, scrap tires are put into production as raw material, which not only controls environment pollution but also achieves resource regenerating and recycling. What is more, Batch tire pyrolysis plants are suitable for raw materials within 120mm. Therefore, big tires should be processed by pretreatment devices. For constant working, the raw materials of fully automatic tire pyrolysis plant should be scraped with size of 30mm to 50mm. There are some pretreatment devices fit to process the whole tire. Certainly, this project will bring in much considerable benefit for both society and economy, and change into new economic growth of industry recycling development.
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Kingtiger, the most professional manufacturer of environmental-friendly equipment in China, has been devoting to environmental protection career for over ten years. We have researched and developed dozen series of pyrolysis machineries. After sustained accumulation and improvement, our new generation tire recycling plant has been released publicly. Having been in this field for many years, Kingtiger has rich manufacturing and exporting experience, which makes Kingtiger has become a famous brand.
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Note: the oil ratio is different according to different raw materials, humidity of raw materials, etc.
Raw materialOil ratioSteel wire tyre45%-50%Nylon tyre40%Bicycle tyre35%Off-road tyre60%Truck tyre75%Get Free Quote in 24 Hours
1. Feed raw material (waste tyre) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.
2. Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100&#;(250-280&#; is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.
3. After all fuel oil is produced, the reactor should be cool down. Carbon black will be discharged automatically when the temperature falls down 40 degree. If the raw material is the whole tire, please take out steel wire form the reactor by hooks below 50 Celsius at least.
4. There possibly will be a little exhaust gas left, please must expel it after reaching emission standard.
5. Before starting next batch, make sure all the work has been done.
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1. New heating structure, an innovation never seen in the field, combines the advantages of directly heating and hot-wind heating. It not only improves the heating speed, but also prolongs machine&#;s lifetime. Accordingly, production efficiency is to be enhanced and cost of tyre pyrolysis plant reduced.
2. Our waste tyre recycling pyrolysis plant is equipped with casing outside of reactor, and between them there are some refractory materials to prevent reactor from burning down, thus increase reactor&#;s lifespan. At the same time, insulating materials are added into the space to decrease fuel consumption, thereby reduce production cost drastically.
3. According to different customers and raw materials, we will supply different models of batch, continuous or automatic operation plants.
4. As the first manufacturer utilized PLC to operate the working process, our group provides different level systems for achieving distinctive intelligent operation.
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As a senior in the environmental protection field, each of our products has possesses complete devices for treating industrial wastes.
For waste gas:
There might be little waste gas generating during the tire pyrolysis process, before discharged, it shall be disposed by the dedusting system which is equipped with water and magnetic rings to reduce the dust and sulfide.
For waste water:
Water in the hydroseal and dedusting systemand produced in the pyrolysis process is used to implement water recycling, and finally discharged after filtration.
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The scrap tyre pyrolysis plant is a green technology to solve tire and other environment pollution which are becoming the serious issues nowadays; and it is the meaningful and environmental industry. The main parts of whole tyre pyrolysis system includes: reactor, transmission device, catalytic chamber, cooling tube, manifold, heavy oil tank, light oil tank, oil condenser, oil-water separator, safety device, vacuum system, dedusting system, etc. All parts of Kingtiger waste tire pyrolysis machine are manufactured with superior quality materials and advanced technologies, so Kingtiger can guarantee the quality of our tyre to oil plant. Therefore, Kingtiger waste tyre pyrolysis plant is one of the most popular machine for environment protection and in great demand all over the world.
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As mentioned, besides tires, rubber contains various forms of products in all works of life. Therefore, rubber pyrolysis plants are no less practical than tire waste pyrolysis machines. They are available in our manufacture, too. Please go back our homepage to find others equipment.
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