3 roller bending machine manufacturers

3 roll bending machine

3 rollER bending machine

Expert in Plate Rolling Machine. High-Quality 3 Roll Bending Machine for Any Size Job or Budget. Best Selling Three Roller Bending Machine Online in China for Over 30+ Years.

Features of 3 roll bending machine

symmetrical mechanical 3 roll bending machine

The structure type of the bending machine is a three-roll asymmetric type, the upper roller is the main drive, the lower roller vertical lifting movement, and through the lower roller gear meshes with the upper roller gear, as the main drive; The edge roller performs tilting motion and has the functions of pre-bending and rolling. Compact structure, easy operation and maintenance.
Technical parameters: specification model roll thickness

asymmetric mechanical 3 roller bending machine

The structure type of the asymmetric mechanical 3-roll bending machine is a three-roll asymmetric type, the upper roller is the main drive, the lower roller vertical lifting movement, and the lower roller gear meshes with the upper roller gear, as the main drive; The edge roller performs tilting motion and has the functions of pre-bending and rolling. Compact structure, easy operation, and maintenance.

Hydraulic 3-roll Bending Machine

Hydraulic 3-roll Bending Machine is an up-regulating symmetric 3-roll Plate Bending Machine. It can roll metal plates into round, curved and conical workpieces. The two lower rollers are driven rollers and the upper roller is a driven roller. Widely used in shipbuilding, boiler, aviation, hydropower, chemical, metal structure, and machinery manufacturing industries.

Hydraulic 3 Roll Bending Machine is suitable for the bending deformation of metal sheet, can be rolled around, arc and a certain range of conical workpieces, there is a plate pre-bending function, the model of the two lower rollers for the initiative roller can be horizontally moved, The upper roller is a follower roller that can move up and down, and the driveshafts are connected by a universal coupling.

working principle of 3-roll bending machine

symmetrical mechanical 3 roll bending machine

The upper roller of the 3 roller plate bending machine acts on the piston in the symmetrical position of the two lower rollers by the hydraulic oil in the hydraulic cylinder to perform vertical lifting movement. The gears of the lower gears driven by the final gear of the main reducer engage the cooperative rotary motion of the two lower roller gears to provide torque for rolling the plate.

The flat metal plate of the 3 roll bending machine passes through the three work rolls (two lower rolls and one upper roll) of the coiling machine, and the metal plate passes through multiple passes using the lower roll of the upper roll and the rotation of the lower roll. Continuous bending, produces permanent plastic deformation, rolling into the desired cylinder, cone, or part thereof.

3 roll bending machine 3 roller plate bending machine

use introduction of 3 roll bending machine

Maintenance Procedures

1. According to the stipulations in the machine lubrication diagram, refuel the lubrication and artificial lubrication points of each oil cup as required.
2. According to the parameters specified by the coiling machine, the thickness of the coil is 20mm, the maximum length is 2500mm, and the yield limit of the coiled material is less than 250Mpa.
3. After the power is turned on, perform the upward and downward movements of the lower roller in both directions and the upper roller, and check whether there is an abnormal stuck phenomenon in each movement.
4. Strictly according to the coil plate processing procedures and operating methods to operate, in the upper roller up and down to the limit position, we must pay great attention to the safe operation of the equipment.
5. When the main drive is stopped, the lifting and lowering of the upper roller can be performed, and the tilting of the bearing and the lifting of the upper roller can be reversed.
6. In the course of operation, if irregular noises, impacts or other abnormal phenomena are found, check the machine immediately.
7. All personnel in the operation should coordinate with each other and obey the conductor’s command. There is no password and it is forbidden to start the machine.
8. When the coiling operation is carried out, the hand must be pressed against the steel plate and rolled together with the steel plate.
9. Take care not to collide with the machine when lifting the steel plate or reel with a crane.
10. After the coil board is finished, it is necessary to clear the site after the completion of the work, and do a good job of maintenance of the equipment, and turn off the power in time.

Safety operation procedures

1. The coiling machine must have special personnel to manage it.
2. The operator must be familiar with the structure and performance of the coiling machine and the method of use. Only after the agreement of the responsible management personnel can the operation be performed.
3. Carefully check the security device is intact before starting.
4. During operation, hands and feet should not be placed on rollers and transmission parts, and workpieces.
5. After the work is interrupted, the clutch should be brought to neutral.
6. Many people must have specialized personnel to coordinate their operations.
7. It is forbidden to work overloaded.
8. The tilting of the upper roll lift bearing and the balancing of the upper roll must be performed after the main drive is stopped.
9. It is forbidden to pile up the workpieces and debris in the workplace so that the machine tool and site can be kept clean at all times.
10. After the operation is completed, the power supply should be cut off and the power box should be locked.

W11S 3 Roll Bending Machine

W11S Hydraulic Three Roll Plate Bending Machines are used for rolling a sheet into a cylindrical shape, a circular arc shape, and a conical shape at a normal temperature.

3 roll bending machine

Features

• The upper roller can move vertically and horizontally. The vertical displacement of the upper roller is hydraulically driven, and the horizontal movement is mechanically driven.
• With the plate end pre-bending function, the plate end pre-bending is realized by the horizontal movement of the upper roller, so that the upper roller is in an asymmetrical position with respect to the lower roller.
• When winding, the two lower rollers are driven by a motor and a speed reducer. Since the elevation of the lower roll is constant, it is easy to feed and operate.
• The overturned frame is hydraulically tipped over.
• It adopts PLC programmable display control, and digital display operation, and is easy and intuitive to operate.

Advantages

• The type of Plate Roller has a plate end pre-bending function, and the remaining straight edge amount of the pre-bending is ≤2.5 times the thickness.
• Adopt EPS automatic electronic leveling technology, real-time monitoring real-time adjustment, automatically adjust the level of the upper roller, and keep the upper and lower rollers parallel.
• The unique bending process of this type of Plate Roller can realize end pre-bending, continuous bending without back angle, and a full digital display of the plate roll bending process.
• Large-size LCD touch screen digital display, man-machine dialogue control interface, efficient and intuitive operation.
• The combination of the upper roller fixed disturbance compensation and the lower roller idler variable disturbance compensation effectively overcomes the influence of the disturbance deformation and improves the straightness of the product.
• With various overload and safety protection functions, interconnection and interlocking, automatic fault alarm and prompts, it can effectively prevent misoperation and protect equipment and operators.
• High-strength integrated welded chassis and bracket for rugged construction and durability.
• It can process sheets with thicknesses of 9mm-200mm and max-width of 21000mm.

W11 3 Roll Bending Machine

Pyramid Rolling Machine

W11 Pyramid Rolling Machine It is operated by the lowering of the upper roller and the rolling of the upper and lower rollers. The output shaft of the main reducer is transmitted to the two lower rollers through a set of gears, and the change of the rotation direction of the roller shaft is obtained by commutating the main motor. An upper roller, two lower rollers, a lifting screw, a worm wheel, and some auxiliary parts. The lifting of the upper roller is achieved by moving the lifting screw up and down.

Features

Pyramid ( Symmetrical ) 3 Roll Plate Roller Divided into hydraulic and mechanical.

It is used to roll the sheet into a cylindrical shape, a circular arc shape, and a conical shape under normal temperature conditions. Superior, compact, and easy to operate. The upper roller is lifted and lowered, and the tipping device is hydraulically driven. The main drive is transmitted by the motor through the V-belt, and the reducer drives the two lower rollers to drive, and the rolling is flexible. It adopts PLC programmable display control, the upper roller lift adopts displacement sensor detection and the measurement digital display shows. Improve product efficiency and product quality, and the overturning frame is hydraulically tipped over.

The pyramid Rolling Machine of the bending machine is more efficient than the mechanical bending machine. The disadvantage is that the remaining head of the coil needs to be rounded or pre-bent by other equipment.

Symmetrical 3 Roll Plate Roller can process sheets with a thickness of 4mm-200mm and max-width of 3000mm.

W11F 3 Roller Bending Machine

The structure of the W11F 3 Roller Bending Machine is a three-roller asymmetric type, the lower roll is the main drive, and the vertical lifting movement is performed to clamp the plate. The lower roller gear meshes with the upper roller gear, and at the same time serves as the main transmission, and the side roller performs the tilting movement. It has multiple functions of pre-bending and winding and is compact in operation and maintenance.

Features

W11F 3 Roller Bending Machine has the pre-bending function of the end of the plate, which can complete the plate end pre-bending and the roll forming of the workpiece directly on the machine after the metal plate is loaded.

At the same time, the W11F 3 Roll Plate Roller is extremely convenient when rolling the drum with the ribs. After the material is pressed, the rim can be formed at one time.

Advantages

On the W11F 3 Roll Plate Roller, the lower work roll is the main drive roller, and the lower roll is provided with a lifting mechanism for clamping the plate to prevent the plate from slipping. The lifting of the side roller adopts mechanical lifting, and the tail of the upper roller is balanced. The mechanism, the tilting, and resetting of the inverted bearing body is manually operated, and the rolled workpiece and the cylinder can be conveniently discharged.

It is equipped with a mobile independent operation console, which is more convenient for workers. The machine is simple in operation, convenient in maintenance, and high in rolling precision. It is a piece of advanced and practical coiling equipment.

W11F 3 Roller Bending Machine can process a plate thickness of 2-6mm and max plate width of 2000mm steel plate, which is suitable for small diameter round roll of the thin plate and can be simply pre-bent and rolled around.

W11X 3-Roll Plate Bending Machine

Advantages

W11X 3-Roll Plate Bending Machine can raise and lower the upper roller; the lower roller can be horizontally displaced; the metal sheet can be loaded at one time on the equipment, and the pre-bending and roll forming of the end of the sheet can be completed without turning the head, which is rolled Ideal for round, tapered, curved workpieces.

FEATURES

The W11X 3-roll Plate Bending Machine can feed the metal sheet at a time, can complete the pre-bending and bending forming of the two ends of the sheet without turning the head, and roll into round or tapered workpieces of various specifications, which can be used for the forming parts. The campus can add additional orders, a double-sided quilting buffer mechanism an additional mechanism for rolling conical workpieces, and a feeding alignment mechanism according to the special requirements of the user.

The W11X 3 Roller Bending Machine has high precision, full functions, and low energy consumption, and is a leading level of bending forming equipment.

W11X 3 Roller Bending Machine can process a plate thickness of 60-120mm and a max plate width of 4000mm steel plate.

W11H 3-Roll Plate Bending Machine

The structure of the W11H 3 Roll Plate Bending Machine can process sheets with a thickness of 1mm-80mm and a width of 8000mm

Advantages

The W11H 3 Roll Plate Bending Machine arc-lowering type coiling machine can feed the metal sheet at a time, and can complete the pre-bending and roll forming of the end of the sheet without turning the head. The three working rolls of the machine are the main driving rolls. The lifting and lowering computer control, automatic leveling, and the screen display flip-bearing body (reverse head) is equipped with a dumping cylinder.

FEATURES

The W11H 3 Roll Plate Bending Machine adopts hydraulic transmission mode, including work roller lifting, rotation, head tilting, and resetting, which is the leading model in the European market.

The upper roller is fixed in position, and the two lower rollers are arranged to perform an arc lifting movement around a fixed rotating center, and the lower roller can be lifted at one end or both ends with the same lifting.

The main drive adopts a three-roll full hydraulic drive mode, which expands the range of the coil and effectively prevents the sheet from slipping and scratching the surface of the board.

Intelligent PLC control, touch-screen LCD display, and more user-friendly control system.

The unique arm mechanism, the arc lifting track replaces the synthetic movement of other models X-Y. The work efficiency has been greatly improved.

W11H 3 Roller Bending Machine can process a plate thickness of 10-140mm and max plate width of 4000mm steel plate.