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Disclaimer. To the best of our knowledge, using rotary tools and electric drills near water has never been endorsed by any of the rotary tool manufacturers. If you do choose to drill near water or with attachments under water connected to your drill then you do so at your own risk. Please be aware that mixing electricity and water can be very dangerous.
Diamond drill bits are perfect for drilling holes through hard materials such as these:
For very small precision holes for jewellery making purposes and precision holes in all glass, precious stone or porcelain tile, we recommend using the small diamond drill bits with a solid, flat end or tip. These are available in sizes as small as 0.75mm - 3mm. Take a look at the below picture.
DO NOT use diamond drill bits on metal, soft wood, plaster or soft plastic. These materials are too soft and will cause the diamonds on your drill bit to clog up. A diamond drill and all diamond tools are for use on harder materials. When drilling holes in soft metals, plastics and wood use High Speed Steel drill bits (HSS) and for drilling holes in hard metals use a solid carbide twist drill or Carbide Drill Bits
Diamond is the hardest material, and therefore anything else can be cut or drilled with it. If you are cutting or drilling through very hard materials such as Sapphire or Quartz then bear in mind you will need a lot of patience and perhaps more drill bits than you would if you were drilling a hole through glass or Opal.
A common mistake is made when diamond cylinder burrs or diamond rods are used instead of diamond drill bits. They look very similar, but they are manufactured to do a very different job (carving, grinding and engraving) and, therefore, won't have the same cutting abilities or longevity.
See our complete selection of diamond drill bits
Diamond core drills are hollow.
As with all diamond drill bits you should use water as a lubricant and coolant. A hollow drill allows the water to flow up inside and around the inner core of these drill bits as you are drilling, helping to keep the drill bit cool and removing the debris.
Diamond core drills are available in sizes 1mm - 3mm and 3.5mm - 60mm and larger.
For drilling tiny holes in plates, glass, fused glass and for thin pieces of sea glass we recommend using a small diamond core drill. These are available in sizes from as small as 1mm- 3mm.
Diamond Core bits also come in a range with a 2.35mm shank
As you drill, the water swirls around inside the core. This helps prolong the life of your drill bit and helps to prevent any cracking or shattering of the material you're drilling.
Small Diamond Drill Bits or Small Diamond Core Drills - Which should I use?
Small Diamond Drill Bits have a solid end and therefore a larger surface area so they last longer than the small diamond core drills, but may take longer to drill a hole. They are more robust and therefore ideal for very tough, dense pieces of sea glass, very hard stone, precious stone, gemstones, hard shell, bone and antler.
Small Diamond Core Drills will drill a hole quicker than the small diamond drill bits, but will not last as long because they have a smaller surface area and are prone to clogging with the debris of the material you are drilling, however, they can be un-clogged, read on to find out more.
Diamond coring drills are ideal for glass, sea glass, pebbles, stone, slate, ceramic, plates and shells. They are the best drill bits for rock, DIY or craft projects and for the professional tradesman.
Diamond drills for drilling of all types of ceramic tile are essential, and will drill holes far easier and with a smoother cut than any other tile drill bits.
If you're a regular user of diamond drill bits it is worth having a combination of both small diamond drill bits and small diamond core drills in your toolbox as sometimes you don't know if you have a very tough material until you start drilling!
Debris stuck inside the core?
Drilling in an up and down motion will allow water to swirl around inside the core of the drill bit and in turn allow space for the debris to fall out.
However, if you already have debris stuck inside the center of your drills and need to dislodge it you can try a few of these things:
Water is ideal to use as your lubricant when drilling. There are oil based lubricants out there but it's not necessary to go to the expense of buying these, we've tried and tested many over the years and water is still the winner!
Drilling part the way into your material but don't want to go all the way through?
This is known as a blind hole.
If you are looking to make something such as a slate or stone candle holder, you will need to use a diamond core drill and drill only part the way through your material rather than making a hole. This is called a 'Blind Hole'
To do this, have a read of our article ' How to Make A Beautiful Stone Tea Light Candle Holder in 4 Easy Steps'
If you are looking to insert an object such as a bead or gemstone into your material and require the bead to be sitting flush in the stone, then it is better to use a diamond core drill that is slightly smaller in diameter than the hole you wish to make. You can then grind away the edges with a diamond burr so that your bead sits flush in the hole.
Bottle Neck Diamond Core Drills with a 2.35mm shank (3/32")
Normally the shank (the end that goes into your drill, not the diamond working end) on larger sized core drills (4mm and upwards) is too big to fit into a hobby type rotary tool such as a Dremel. This means having to use a big heavy handed regular household drill.
However, Bottle Neck Diamond Core drills as seen below are larger sized 6mm core drills but with a shank that fits into your pendant drill, Dremel or Foredom type drill.
Multi Purpose Diamond Drills Bits are solid bits (so, no core) and these also have a 2.35mm shank (3.32"). These are available in sizes: 1.20mm, 1.5mm, 1.80mm, 2.10mm and 2.60mm
"I love this tool - it makes it so easy to drill a hole in ceramic and is one of my most used tools"
Electroplated or coated diamonds are bonded to the drill bit using nickel in a single layer, and although they won&#;t last as long as sintered, they are a cheaper alternative.
Sintered diamond drill bits - the diamond grit has been bonded to the matrix at very high temperatures and therefore has several layers of diamonds which by dressing or cleaning with an aluminium oxide stone will help maintain the life of your drill bit or burr revealing a new layer of diamonds each time.
Electroplated, or coated diamond drill bits as they're more commonly referred to, tell us that the diamonds are coated onto the steel shank in a single layer, therefore once this layer has worn away, the drill bit will need to be replaced. These are the most economical and popular types of drill bits.
Sintered diamond core drills and Sintered burrs have several layers of diamonds and therefore last a very long time but will also be more expensive than coated diamond drill bits.
Sintered diamond bits require cleaning or dressing before use and after each use with an aluminium oxide stone, thus revealing a fresh layer of diamonds each time.
Sintered core drills are popular with stone masons, and sintered burs with sculptors, glass engravers and stone carvers.
See our Sintered Diamond Core Drills
Your diamond tip drill bits' lifetime will depend on many factors: the proper drill speed, lubricant, pressure and the density of the material you're using.
Unfortunately, this is a 'How-Long-Is-A-Piece-Of-String' type of question as we have no way of knowing what components make up your material.
If you're drilling through sea glass, for instance, these may be thousands of years old, and we don't know the source of the glass. That said, some have achieved more than 250 holes in sea glass from just one bit!
The same applies to drilling holes in china plates. We can estimate you may be able to drill 15 holes with one drill bit, maybe more, but it's difficult to really know the answer.
Take a look at a chart of the Mohs Mineral Scale of Hardness to see the comparisons between different materials. Be aware that drilling through hard gemstones can take a long time, so be patient; you'll get there in the end.
If you're drilling through pebbles, they can often be made up of various minerals, and some pebbles have flint or quartz flecks. These will be incredibly tough to drill through so when picking your beach pebbles, try to go for stones without any white or speckled bits in them. More on drilling through pebbles can be found in our article 'How To Drill Pebbles.'
To gain the maximum life from your drill bit and to prevent your material from cracking, ensure you use little to no pressure, keep the speed on the slowest setting of your drill and always keep your material and drill bit cool with plenty of water.
Very small diamond drill bits ranging in sizes between 0.75mm - 3mm won't fit into a rotary drill or DIY drill without the appropriate collet or chuck to hold them.
Dremel has a couple of attachments which will fix to your drill: The Dremel Collet Nut Kit and the Dremel Multi Chuck.
A set such as the Diamond Drill Bits Set for your Dremel Tool includes the Dremel multi chuck along with two small diamond drill bits and two small core drills - well worth it if you're just starting out and want to test both types of diamond drill bits.
Roughly about half of the diamond tip drill bit shank should be in your drill, leaving half of the working end of your drill bit exposed. If you need an extra long-length drill bit, the Multi-Purpose Diamond Drill Bits (link below) could be what you're looking for.
Bottle Neck Diamond Core Drills as mentioned in the above section on 'What Are Diamond Core Drills?' have a 2.35mm shank and are therefore suitable to use in your Dremel type drill if you have a collet or Multi chuck with which to hold them. These are very popular with cold-working glass artists.
Alternatively, Multi Purpose Diamond Drills Bits are solid bits (so, no core) and these also have a 2.35mm shank (3.32"). These are available in sizes: 1.20mm, 1.5mm, 1.80mm, 2.10mm and 2.60mm
If you smell burning, back off! Either your speed is too high or the pressure you're applying is too much. The drill bit should never be hot to the touch, not even warm.
Start your speed off on the lowest speed setting of your drill. Begin slow and increase as the drill bit goes through your material. However, ideally, keep a consistently low speed.
If the speed is too high this will cause the drill bit to overheat and your material to crack. Plus the drill bit will become dull quicker, therefore shortening the life of the drill bit.
If the diamonds chip away or fall away from the shank it is probably due to too much pressure - let the drill do the work and apply very little pressure.
Feel your way through your material. If in doubt, practice on a scrap piece of glass or a garden pebble until you get used to the technique.
The general rule is the smaller the diameter of your drill bit, the faster drill speed you can use (ideally between 5,000-10,000 rpm). The harder your material, the slower drill speed you should use.
coredrillpros. supply professional and honest service.
Remember:
If the diamond drill bit snaps then too much pressure is being applied. The shanks are made of hardened steel and will only break or snap under too much pressure.
It goes without saying that extreme care should be taken when using your drill near water.
When drilling any kind of material you should always wear goggles and protective wear to prevent any flying bits of debris from causing injury. The same amount of care should be applied when using water near your drill.
Water can either be fed onto your material via a pump, a running tap, or a drip feed or you can immerse your material in the water ensuring about 1cm covers the material you are going to drill.
If you're drilling a tile on the wall you can squeeze the water onto the tile with a sponge.
If you're drilling large pieces of glass or stone you can create a putty ring which will act as a well for your water.
There are oil lubricants out there, but in our many years of experience, we have found water works just as well, and of course, is much cheaper!
The viscosity of washing up liquid can help, add just a couple of drops to the water though, you don't want suds!
The below image is a piece of beach pottery we drilled. The trough is a plastic takeaway food tray and the material the pottery is resting on is a DIY abrasive sanding block. We then filled the trough so the water covers the piece of china being drilled, and just covers the tip of the drill bit.
If you're using a drill press or bench press, this won't apply as you won't be able to angle the drill, but you can hold your material in place with a vice. If you're using a hand-held Dremel-type drill, flex shaft, pendant drill, cordless drill or handheld rotary tool read on...
Suppose you have problems with the drill bit skittering across the surface of your material angle your drill to start off the drilling. Once the initial hole is made you can drill from a vertical position. This mainly applies to those drilling holes through glass or smooth stone, such as pebbles.
Another option is to use a small piece of masking tape on the area where you wish to start drilling. This will help the drill bit from sliding around; very useful for drilling holes through tile or glass bottles, but this really only applies if you're using a larger drill, say 6mm upwards, not with drill bits as small as 0.75mm - 3mm, for instance.
You may like to take a look at our Infographic on How To Drill Through Glass or How To Drill Sea Glass
Our blog has lots of easy-to-follow methods on drilling through sea glass and glass bottles, how to drill plates, tiles, ceramic, granite, and mirrors and how to drill holes through pebbles, gemstones and rock. Take a look.
Diamond twist drills are intended to open up holes rather than create them. They are very popular with bead artists to increase the size of holes in beads and are ideal for increasing the size of holes in pearls.
Sizes range from 0.5mm to 3mm.
Tip: Also handy to prevent condensation build up in the windows of your house. If you're suffering from misted up double glazed windows you can use a 3mm twist drill to make a hole in the inside bottom corner window and the outside top corner window. Follow a suitable tutorial on this before attempting it.
Diamond Ball Burrs are intended for shaping, engraving, carving and grinding. There are videos available showing people using ball burrs to drill holes but they are not intended for this purpose and are not nearly as good as the small diamond drill bits we mention at the start of this article.
Shovel shaped, spade shaped, and pointed drill bits are also available for drilling holes in hard materials but in our many years of experience, these do not work very well.
No. Please do not attempt to drill tempered glass with diamond drill bits, you may end up with cracked glass.
Diamond core drills, despite their name, are mostly intended to make a hole, not to obtain a core. However, many artists and scientists use them to extract a core or samples of fossil let's say for DNA testing, laboratory, geology, optical, and restoration work, and do so with great success.
Some diamond drill bits are solely intended and manufactured for the intentional use of extracting a core.
Thin Wall Diamond Core drills are for drilling precision holes in delicate and thin hard materials such as sheet glass, optical glass, and thin slivers of stone, and for extracting a precision core.
When buying core drills, the diameter size listed is the size of the hole you would achieve, therefore if you are using them to obtain a core you will usually need to order one or two sizes bigger, check the technical information on the product page for these specifications.
Mosaic and stained glass artists also use core drills to extract a core, thereby leaving them with a circle of porcelain tile, crockery, china or glass with which to add to their designs.
Jewellers use the drilled out core as beads. You can file away the underside of the core with a diamond file to make the tiny tile sit flat in your design or use the file to remove snags and rough edges if you're using them for beading purposes.
Try making seed beads with the core you have left from a 4mm diamond core drill. Once you have extracted the core, use a 1.25mm small diamond drill bit to drill another hole through which to thread your wire through.
Use your diamond drill bits at slow speeds, especially when making the initial hole. This will prevent any breakages of your material and help maintain the life of your drill bit. Ideally, aim for not exceeding 10,000 RPM.
The lowest setting on your drill is advisable to use but if you are drilling a hole all the way through your material and you do speed up, take care to make sure you slow down when approaching the exit hole to prevent any cracks forming.
Maintaining a slow speed when drilling will help prevent damage to your material and help to make your drill bits last longer.
See our complete selection of diamond drill bits
Now you know what to do with your diamond drill bits and how to use them, you have no excuse to start that project you've been meaning to.
Enjoy!
Working on an offshore oil rig is a hazardous job even under the best conditions. That&#;s why smart companies put such a strong emphasis on safety. Thanks to a growing &#;safety first, job second&#; culture, offshore oil rig fatality rates have decreased steadily over time, according to the CDC.
Still, whether it&#;s the result of exposure to hazardous chemicals, falls, wellsite fires, explosions or contact with equipment, oil rig injuries and fatalities continue to occur. Here are ten ways to prevent them.
Ensuring workplace safety, particularly on oil rigs, must be a top priority that embodies the mindset, attitude and behavior of workers, supervisors and managers alike.
As such, it&#;s in your best interest to consistently remind everyone on the rig &#; both employees and subcontractors &#; of the importance of maintaining a safe work environment, which includes following all safety rules and regulations and keeping alert to possible hazards. It&#;s also important to maintain awareness of the locations of all equipment needed in the event of an emergency, like fire fighting equipment.
Leadership who &#;walks the talk&#; is always helpful in setting a standard for safety. If management commits to safety, workers will follow suit. Workers won&#;t buy-in, however, if they don&#;t see policies and procedures being followed by their superiors.
All new and transferred rig workers should undergo a mandatory orientation, like SafeGulf or IADC RigPass, before being allowed on the rig floor. Such orientation helps employees and contractors become familiar with company and rig operational policies, expectations and worksite rules, thus producing a safer work environment.
Following orientation comes training, and that&#;s not a one-time event but an ongoing proposition. It includes instruction on the machinery and equipment in use as well as on safety procedures. Providing consistent training for employees demonstrates your commitment to safety and is yet another way to instill a safety-first mindset.
All sites require mandatory personal protective equipment (PPE), including safety glasses, hard hats, gloves, steel-toed boots, respirators and fire resistant clothing. That doesn&#;t mean, however, that all rig workers wear them.
A good rule of thumb: If you do not wear the right PPE, you are not allowed on site.
Quality protective gear is essential to avoiding injury. It&#;s better to wear the equipment and not need it than not to wear it and wish you had.
Building a safety-first culture is easier when employees feel the freedom to report concerns and believe management will take them seriously. Instead of responding negatively (or even acting punitively) to employees who report potential hazards, reward them for their efforts.
The reporting process should also include the right to stop work when a possible safety hazard is detected. While it&#;s not popular to stop the job, a safety-first mindset means that protecting someone from a potentially life-threatening situation trumps production every time.
Related resource: 5 Rig Safety Precautions You Need to Follow
Safety training should always involve a human element. That means facilitating ways for workers to get to know one another. Doing so will build a sense of camaraderie, trust and mutual respect. As workers form personal relationships, it stands to reason they will look out for each other&#;s best interest and be more willing to ask for help, obey rules and seek advice in making decisions &#; all of which leads to overall safety enhancement.
Holding weekly or monthly safety talks is an excellent way to instill a safety mindset among workers. Rather than just lecture, however, use interactive small group discussions to involve everyone, and allow time for questions. Other ways to communicate safety is to make safety policies available online and on paper and use your intranet to share best practices, updates and news.
Safety must be the chief concern of everyone on the rig, and that include subcontractors. Select only those whose safety record exemplifies that priority and refuse to bring anyone on the rig which doesn&#;t. Take them through the same orientation and training that you would expect from your employees.
Keep floors, pathways and work areas clear of unnecessary items to prevent trips, falls and struck-by hazards. Also, clean up drilling fluids that may collect on the rig floor during pipe handling operations, and display signage that directs workers to emergency and safety equipment, to combat hazards quickly.
Conduct regular maintenance checks of machinery to prevent premature failure, which could present potential hazards, and then repair or replace damaged or inoperable parts and equipment quickly.
Putting workers at risk due to a worn out part that could break at any moment is irresponsible and unnecessary. Maintain the integrity of the equipment, and you ensure a safer work environment.
(Implementing a mechanical integrity program that includes inspection, testing and quality assurance in keeping with BSEE SEMS II (30 CFR 250.) is another to promote a safety-first culture.)
Ensure that all equipment is compliant with industry standards (like API, ABS, or DNV), and maintained to meet any requirements.
Every industry has some risk involved but none more than the oil and gas industry. Taking safety seriously, particularly on oil rigs often located hundreds of miles offshore, is no small matter, especially considering the potential dangers of offshore fires and hazardous chemicals.
Don&#;t wait for an injury or fatality to occur before you take action to prevent accidents and fires; be proactive instead. Implement these ten guidelines and make &#;safety first, job second&#; a rallying cry that all your employees and subcontractors will gladly echo.
Keystone Energy supports the safety-first mindset with a series of oilfield safety products that include:
Request a free product quote, scan the website to view our broad range of products or contact us with any questions you may have.
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