If you are looking forward to reducing production time and material cost, then you should definitely take a look at Inertia Welding. Inertia welding is a type of friction welding in which the metal parts are joined together by means of force. To generate the friction a rotating part is pressed or forced against a stationary part. The heat produced by this friction allows the metals to flow and bond at the welded surface.
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Inertia welding provides several advantages, lets take a look at the advantages of Inertia Welding.
1. Can be used to combines a variety of metals
The first out of four advantages of inertia welding is that with the help of Inertia welding a variety of metals can be welded together that cant be joined by using the traditional methods of welding. For example, If you require a part that should be resistant to corrosion for your application but you dont want to use the same material throughout your application as it can increase the material cost. With the help of Inertia welding, you can join the corrosion resistant material and the less resistant material as per your needs and requirements.
2. Reduces need for expensive materials
The next advantage of using inertia welding is that while using Inertia Welding you can join expensive and less expensive material together. Since it allows you to weld different types of materials together therefore you can reduce the amount of expensive material and replace it with other cheaper material where its not required.
3. Minimal impact on the material properties
The greatest advantage of the four advantages of Inertia welding is that it has a least impact on the material properties. It provides you with a cleaner finish and a ready to use product, thereby reducing your production time.
4. Creates strong joints
The joints produced by Inertia Welding are robust and air tight. Because of the proper intermixing and solidification of two products the joint produced is as strong as the original material.
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Inertia welding has various advantages over the traditional methods:
1. It can be used to join variety of metals
2. It has minimum impact on the properties of material
3. The strength of the joints created through Inertia welding is strong
4. It is a cost effective technique
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What is Inertia Welding?
Inertia welding is a solid-state welding technique in which metals are forged together without producing any waste by-product. There are various advantages of inertia welding.
COST EFFECTIVE
The greatest advantage of Inertia welding is that it is a cost-effective method. It is less expensive as it does not require the costly forging castings.
JOINT STRENGTH
The next advantage of inertia welding is that the strength of the joint made is even stronger than the parent metal. The joint formed is strong enough to bear all kinds of pressure.
CAN BE USED FOR DISSIMILAR METALS ALSO
Inertia welding can also be used to join dissimilar metals. The strength of the bond formed will still be strong.
ACCURATE RESULTS
In inertia welding the complete process is controlled by a machine. Since it is operated and controlled by machines therefore any chance of human error is removed and therefore the end product is highly accurate.
HIGH INTEGRITY WELDING
In inertia welding the structure accurateness and performance are paramount. It does not suffer from inclusion and gas porosity.
Inertia welding has several advantages like:
It is cost-effective
The strength of the joint produced is high
It can also be used to join dissimilar metals
It provides an accurately finished product
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