Benefits of Induction Forging
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Efficient Heating: Induction forging uses electromagnetic energy to heat metals quickly and efficiently. Unlike other heating methods like gas furnaces or resistance heating, induction heating can provide much faster and more uniform heating, reducing the time and energy required to forge the metal.
Consistent Quality: Induction heating provides precise temperature control, resulting in consistent and repeatable quality of the forged parts. This is particularly important in industries that require high-quality, reliable parts, such as aerospace, automotive, and medical device manufacturing.
Reduced Scrap: Induction forging reduces scrap by minimizing heat distortion and material waste during the forging process. Induction heating can also eliminate the need for preheating or post-heating processes, which can further reduce scrap and improve efficiency and productivity.
Safe and Clean: Induction heating is a safe and environmentally clean process that minimizes the risks associated with open flames and toxic fumes from traditional heating methods. It also generates less noise pollution and reduces the need for air conditioning due to the low amount of heat emitted from the equipment.
The price of induction forging machine varies greatly depending on the combination of power and frequency.
The most common high frequency 15 kW induction forging machine for sale on the market usually costs between $800 and $, and its frequency is usually between 30 kHz and 100 kHz. Its price varies by dealer, but their quality is not much different. If you buy it directly from China or eBay, you&#;ll also need to pay for shipping on it, which can be an extra $50 to $100 or so. The shipping cost is not fixed, it will fluctuate over time.
We&#;ve noticed there are sub-$600 machines on eBay, but we wouldn&#;t recommend buying it. Because after our research and investigation, these machines cannot work stably for a long time. If you buy it, you&#;ll probably pay more to fix it in the future.
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The price of large induction forging machines is more expensive, which is inevitable. A 160 kW induction forging machine can cost over $10,000 depending on its frequency.
As we all know, when you use an induction forging machine, you should also equip it with an essential water cooling system. You can use low-cost simple water cooling system, or use industrial chiller.
When you look at many induction forges from e-commerce sites like eBay, you will find that they almost have similar shapes. Yes, most induction heaters for forging come from China, although they use local brands. Various dealers simply changed the color and brand of the machine. One possible potential benefit of buying from eBay is that you may receive the machine sooner. Of course, sometimes you also need to wait for the dealer to import the machine from China.
It is also a good idea to buy Induction Forge from Chinese manufacturers and suppliers. You can directly get more professional technical support and after-sales support from Chinese manufacturers. What&#;s more, you can get the induction forging machine at an affordable factory price, and your cost is only to wait for 2 or 3 weeks.
The power of the common small induction forge is 15 kW, and the maximum power exceeds 200 kW. If you&#;re going to be heating large billets, then you might even need a machine with over kW.
You can choose high frequency 15 kWh or 25 kW induction forge when you heat small metal parts, such as blades, sickles, kitchen knives, hoes, files, awls, scissors, drills, wrenches, etc.
If you are going to heat relatively large parts, such as steel bars or iron bars with a diameter of more than 20mm, then a medium frequency induction heating machine is more suitable. Its frequency is between 1 kHz and 10 kHz, and it can heat directly on the steel rod core, with better heat penetration and fast heating speed.
induction forge for steel bars
A 15 kW induction forging machine with all the necessary equipment costs between $930 and $. You can choose the machine according to the size of the part you want to heat. But before buying, please confirm with the dealer or manufacturer that the machine is suitable. Whether buying an induction forge on eBay or from China, be sure to check with the seller how soon you can expect to receive the machine.
If you want to get more discounts, you can click the button below to contact FOCO INDUCTION.
If you want to learn more, please visit our website Induction Forging Machine.