Coating Pan: The Ultimate Guide

26 Aug.,2024

 

Coating Pan: The Ultimate Guide

- Thursday, May 11,

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A coating pan is an essential machine for any pharmaceutical company. The tablet coating process that you can perform in this device enhances the appearance and flavor of the product. It also provides protection against environmental factors such as moisture, oxygen, and light. Moreover, we have included all the essential things about this machine here!

It is an ultimate guide on coating pans that aims to provide a comprehensive understanding of the coating pan. We have introduced tablet coater working principle, its components, types, advantages, and maintenance. Additionally, it will also cover more with the factors that influence the selection of a coating pan for a specific product.

Introduction to Coating Pans

Definition and Purpose of Coating Pans

Coating pans are equipment used in the food and pharmaceutical industries for coating a variety of products such as nuts, candies, tablets, and capsules. These pans come in various sizes, shapes and are made of stainless steel, aluminum, or copper.

The coating material is melted or dissolved in a liquid, and the product is rotated in the pan to ensure an even coating. Some coating pans have additional features, such as heated or cooled walls, to aid in the coating process.

Types of Coating Pans

Generally, there are three types of tablet coating machines:

Standard Coating Pans

The standard coating pans consist of a metal pan that is circular in shape. The diameter of the pan ranges from 15 and 200 cm which is about 6 to 8 inches. It is tilted on the workbench stand. An electric motor is integrated in the machine to rotate the pan. Besides, the coating pan has the characteristics of an air-atomized spray system for even distribution of material of coating.

Perforated Coating Pans

The perforated coating pans are the equipment that has a fully or partially perforated drum. It rotates on the horizontal axis while the overall system remains enclosed. For the effective coating there is a spraying nozzle in the machine. Some examples of the perforated coating pans are: Hi-coater/Accela-cota, Driacoater, and Glatt coater systems.

Fluidized Bed Coating Pans

A chamber with a vertical cylinder is present in the fluidized bed coater. Usually, the pellets&#; fluidization is attained by the upward air flowing column directed from the cylinder's bottom center. The work process involves the tablets moving upside down when the air flows. The tablets fall outwards and downwards to the chamber wall and then re-enter with the air flow from the bottom of the column.

Coating Pan Equipments By iPharmachine

BYC-400 Tablet Coating Machine

iPharmachine is a renowned brand that offers operational and excellent quality pharmaceutical equipment. BYC-400 is a tablet coating machine by iPharmachine that has the capacity to coat the surfaces of Chinese and Western tablet medicines. The machine has a main machine with the hot air system that is controllable to room-temperature. The main motor integrated in the machine works great for the speed adjustment with conversion of frequency.

SOME FEATURES OF BYC-400:

  • The device offers completely reliable operations and stable performance for better results.
  • It meets different pharmaceutical process requirements with the control system design composed of PLC and HMI.
  • Effective applications in different areas like food, chemical, pharma, research, hospitals, and more.

TECHNICAL SPECIFICATIONS:

The BYC-400 model of tablet coating machine has some technical specifications. A few technical parameters of the machine are available in the table below:

MODEL

BYC-400

COATING POT DIAMETER

400 mm

MAIN MOTOR POWER

0.55 kW

HEATING POWER

1.5 kW

OVERALL DIMENSION (L*W*H)

700*400*850 mm

QUICK MAINTENANCE TIPS:

  • Check if any foreign material is residing in the coating pot.
  • Ensure about the bolts and nuts. They should not be loose.
  • Properly clean the coating pan machine before and after coating.

BYC- Tablet Coating Machine

Another coating pan machine by iPharmachine is the BYC- model. It is an excellent device for coating the medicine tablet cores with even layers of film or sugar. The elements that are integrated in the machine are hydraulic pressure, pneumatics, strong, and weak current. BYC tablet coating machine parts include the main machine, automatic liquid and air feeding spray system, and others. Moreover, controllable room-temperature is there for effective drying of the tablets.

SOME FEATURES OF BYC-:

  • The machine provides the advantage of simple operations and thus the user of the device can perform work easily.
  • Another benefit of the machine is that it helps in saving the auxiliary materials for efficient machine and material use.
  • It is an optimal machine that offers the desired smoothness and brightness to the coated tablets.

TECHNICAL SPECIFICATIONS:

The BYC- model of tablet coating machine has various technical parameters. Some of them are mentioned in the following table:

MODEL

BYC-

COATING POT DIAMETER

mm

MAIN MOTOR POWER

2.2 kW

TANK VOLUME

10L

COMPRESSED AIR CONSUMPTION

300L/min

QUICK MAINTENANCE TIPS:

  • Regularly replace the lubricating oil and grease in the reduction gearbox and inner cavities respectively.
  • Prevent the spray head from getting blocked by washing the sprayer with clean water before every shift.
  • Ensure to keep checking and replacing the greaseproof sealing regularly at the worm shaft end.

Advantages and Disadvantages of Coating Pans

Benfits of Coating Pans

  • UNIFORM COATING

The main advantage of using the coating pans is that it offers the uniform coating. It means the coating material will be evenly applied to the tablets.

  • EFFICIENT COATING

Coating pans offer the efficient coating of the tablets. It means it gives the best results in an optimized way to bring the desired coating results.

  • EASY TO CLEAN AND MAINTAIN

When it comes to cleaning and maintaining the coating pans, the process is simple. You will not need to put extra effort into the maintenance.

  • VERSATILE

The coating pan machines are versatile and are great to use for different coatings. For instance, you can use the machine for jelly beans, medicines, dried fruits, and more.

Disadvantages of Coating Pan

  • HIGH INITIAL COST

One significant downside of the coating pan machine is that its initial cost is high. So, it can seem expensive to many buyers.

  • LIMITED CAPACITY

The coating pan has a specific size and as a result, the results it provides are limited. It can be a disadvantage when you want larger production.

  • MAY REQUIRE SPECIALIZED TRAINING

Only an expert person can run the coating pan machine. A beginner might find it challenging to operate the machine for tablet and food coating.

Factors to Consider When Choosing a Coating Pan

If you want to buy a coating pan, you should consider some essential pointers beforehand. Some of the common and vital factors that you should look for are:

  • SIZE

Usually, the coating pans or tablet coating machines come in different sizes. Selecting the effective size is a crucial part where you need to check your requirements, assessment of workspace, and the available space.

  • AIR CAPACITY

The number solvents that will evaporate and dry during the drying process depends on the compressed air amount that is delivered to the coating pan bed. So, check the air capacity of the coating pan you will purchase.

  • SPEED

Mostly, the speed changes between different process steps which is inconsistent. Checking the speed of the coating pan machine as a consistent speed is required for all the phases. You can also customize the coating pans for RPMs requirements.

  • TECH-ORIENTED

When you invest in a big machinery for your pharmaceutical business, make sure to check the modern technology integration. The coating pan models with the technological-advancements provide better results and increased benefits.

  • SERVICEABILITY

Last but not least factor to buy a coating pan is the factor of serviceability. It is because the serviceable coating pans are easily repairable. It means that if any minor issue occurs, an ordinary person can manage to deal with it.

Some Frequently Asked Questions

What common safety measures should be taken when applying tablet coating?

It's important to maintain a moderate temperature during the process. If the temperature is too high, the coating film may not be evenly applied. Conversely, if the temperature is too low, the drying process may be too slow, and the coated granules may become stuck together.

What is the reason for using polymers in tablet coating?

Polymers with pH-dependent solubility or water-insoluble properties are employed in enteric film coating. It helps prevent early drug release in the stomach and ensure that the drug is released primarily in the small intestine. These polymers can be applied singularly, in combination, or sequentially to guarantee delayed drug release.

What are different types of coatings?

Tablet coating types can be diverse. However, they can mainly be classified into three groups: Architectural, Industrial, and Special Purpose.

Final Recommendations and Tips

Undoubtedly, coating pans are extremely vital for different manufacturing industries including healthcare, food, pharmaceutical and more. The main tips for buying are mentioned above. However, every business has different needs. So, we recommend you to adequately examine the requirements of your enterprise before getting the machine.

Moreover, the prominent online platform where you can get the best quality coating pans is iPharmachine. You can visit the website and select a tablet coating equipment. 

Help | Frequently Asked Questions

Common questions about our products

Paint Protection Film

Can the film be waxed?

While you can wax the film, be sure the product you are using doesn&#;t contain Naphtha or Kerosene in concentrations over 5%, and avoid waxes that contain dyes. For best results, we recommend using our XPEL Flawless Finish Paint Protection Film Sealant or XPEL Ceramic Boost. This product has been specially formulated for use with polyurethane paint protection films to provide the maximum protection and gloss, while containing no ingredients that would cause discoloration over time.

Can XPEL be installed on signs?

Yes. Paint protection film can be applied to most smooth painted surface.

What is the expected life of XPEL?

Our ULTIMATE PLUS Series Films are warrantied for 10 years. This warranty covers: yellowing, delaminating, cracking, peeling, bubbling, and more. More information on the warranty can be found on our Warranty Information page

Can I use detailing clay on the film?

Yes. The process is the same as with regular paint: wet the surface with a lubricant such as XPEL Detail Spray or soapy water and then gently rub the surface with the clay bar. For stubborn insect, bird dropping, or hard water stains, use an all-purpose degreaser such as Simple Green as the lubricant for the detailing clay.

How do I maintain XPEL ULTIMATE PLUS?

No special maintenance is required for XPEL ULTIMATE PLUS. However, the film will last longer and will be easier to clean if treated twice a year with XPEL Flawless Finish Paint Protection Film Sealant.

Can XPEL film be applied to Chrome?

Any of our films can be installed on Chrome, though the finish will look slightly different than if left unprotected. We recommend having your installer apply a small swatch to the desired surface so you can see what it looks like before deciding.

Will XPEL ULTIMATE PLUS yellow over time?

XPEL ULTIMATE PLUS is warrantied for 10 years against a range of issues including yellowing. More information about the warranty can be found on our Warranty Information page

Do you have a black paint protection film ?

Yes, we have a gloss black paint protection film. Visit "Shop" above and click XPEL ULTIMATE PLUS BLACK

How deep of a scratch can film still heal?

The clear coat is the self-healing layer and is approximately 13 microns thick. If that layer is penetrated, the film will not heal.

Do you have a first time buyer discount?

Not at this time, please contact customer support for more information

Can I purchase precut film for my vehicle?

Yes, our pre-cut kits are available for sale on our website, www.xpel.com, or by calling our customer support team at 1-210-678-. However, as installation can be quite difficult without previous experience or formal training, we recommend having installation performed by one of our Factory Trained Installers. To find an installer nearest you please visit our Installer Locator to find an installer near you.

Can XPEL be installed on your windshield?

No, XPEL Paint protection film cannot be installed on your windshield. Due to the impact absorbency of paint protection film, the refractive index of the film is too different from that of the windshield. Because of this difference, putting the two together causes a distortion when looking through the glass that would be unacceptable to the vehicle&#;s occupants.

Can I have XPEL film installed in Germany?

Yes. We have installers available worldwide. Please visit our Installer Locator to find an installer near you.

Will TracWrap stick to a vinyl wrapped car?

Yes, TracWrap can be applied to vinyl.

How much does paint protection film cost?

Because the product is installed by independent installers, cost varies greatly based on location, labor rates, and installer experience. To get an estimate from a local installer nearest you, please visit: XPEL Installer Locator

What if my installation was done incorrectly?

It is always best to contact your XPEL installer first and explain your concerns. We do our best to maintain a network of installers that stand behind their work. If after doing so, your installer cannot or will not address your concerns to your satisfaction, please contact our customer service team for assistance. They will get you in touch with the XPEL Representative for your area who will work to find a solution to the issue.

Can I cover my whole vehicle with XPEL Film?

Yes. Most smooth painted surface can be covered with paint protection film.

Can XPEL be installed on my airplane or aircraft?

Paint protection film can be applied on any smooth painted surface. However, given the tight tolerances on weight, balance and other factors on some aircraft, it is highly recommended to consult with the manufacturer of the airplane for strict guidance.

How can I wax STEALTH without it looking shiny?

If you want to protect your STEALTH paint protection film, we recommend using our XPEL Flawless Finish Paint Protection Film Sealant or XPEL Ceramic Boost. When applying the sealant, work in small areas thoroughly wiping away all excess before moving on to the next section. Test an inconspicuous spot for application technique as installation is difficult due to the satin finish.

Can I run my car through an automatic car wash?

Yes, but please wait at least 48 hours after installation to allow the film to dry completely.

What happens if you put Acry-solvent on the film?

Acry-solvent, or any other Xylene based solvent, will not harm the film unless left sitting saturated in it for an extended period. To use this type of solvent on the film (for removing stains, etc.) wet a microfiber towel with the product and wipe the film for one or two minutes. If the stain remains, allow the solvent to evaporate and then repeat the process.

Can XPEL be installed on boats and other watercraft?

Yes, while XPEL can be installed on marine boats and watercraft, please review the warranty for applicable surfaces.

Can I use a pressure washer, and how soon after install?

Yes, pressure washers can be used on XPEL paint protection films, provided the film has completely dried after installation (typically 48 hours) and provided the high-pressure water is not pointed directly at the edges of the film.

Can I install XPEL ULTIMATE PLUS Paint Protection Film myself?

Other than the simplest body panels, application of paint protection film is a process which requires a good deal of experience and training to obtain satisfactory results. The compound curves present on most surfaces require the film to be stretched and compressed in a very controlled way to ensure proper adhesion without distorting the adhesive. As such, it is highly recommended that the film is professionally installed.

If I apply a ceramic coating to STEALTH, will it make it shiny?

It depends on the coating. Some may deepen the finish while others may add unwanted gloss. We recommend testing the coating on a swatch of unused film or in an inconspicuous area before coating a protected panel. We recommend using XPEL FUSION PLUS Ceramic Coating, our ceramic coating was designed with paint and XPEL Paint protection film in mind.

Will removing the film harm the vehicles paint, once removed?

It is highly unlikely for paint protection film to harm OEM paint. Paint systems used on modern assembly lines today produce a minimum bond strength of 16 MPa and maximum of 25 MPa between the panel and the paint depending on color, iridescence and the system used. Our film&#;s bond to the painted surface at normal state (immediately following installation) is . MPa. Even after years of heat and sun, the bond between the film and the paint increases to only 0.17 MPa. What that means is in the absolute worst case scenario, the bond of factory paint to the panel is over 94 times stronger than the bond of our film to the paint. In the best case, the paint is 332 times stronger.

That being said, it is still recommended to have a professional remove the film in accordance with our published guidelines.

Can I have XPEL installed over my Vinyl Wrap or Racing Stripes?

Yes. XPEL film can be applied over a vinyl wrap or graphics. However, if there are any hard edges that film must cross (as in the case of stripes), it could result in some air being trapped along that edge.

Can XPEL be installed on your vehicles headlights and fog lights?

Yes, XPEL can be installed on your cars headlamps and fog lamps

How do I wash the film, can I use a quick detailer or detail spray?

We recommend using the XPEL Rinse Free Car Wash, combined with the XPEL Detail Spray and Ceramic Boost for increased cleanliness and slickness

Can XPEL be applied over a vehicle that has had paint touch ups?

Yes. Though you can install the film over any quality of touch-up, the best possible appearance will be obtained if the touched up area has been color-sanded smooth and buffed after the application of the paint.

Can XPEL film be installed on the glossy interior panels of my car?

Yes. XPEL ULTIMATE PLUS can be applied to any smooth surface, though care should be taken around any electronics and/or switches so that installation fluids aren&#;t allowed to get into sensitive areas.

Can XPEL paint protection film be installed on a brand new vehicle?

Yes, most factory paint is fully cured before the car ever leaves the assembly line.

What can I use to clean the film with if the Film Cleaner isn&#;t working?

XPEL Film Cleaner is generally designed to remove dirt, grime and oils from paint protection film that lead to yellowing over time. To remove stains from other substances such as insects, bird droppings or other compounds, use acetone or lacquer thinner with a soft microfiber cloth.

If I get a partial front end wrap, will the edge of the film be noticeable?

While the edge of the film can be seen from certain angles, people generally do not notice it unless they are looking for it. However, if the car is dirty and dust and dirt can collect along the edge of the film, it will be more noticeable. Once the car is cleaned, it will be once again difficult to detect unless looking for it.

A piece of road debris scratched the film on my car. Will this self-heal?

The self-healing clear coat of our ULTIMATE PLUS and STEALTH films is designed to repair itself from swirl marks and light scratches from car washes, etc. If a piece of debris has penetrated all the way through the clear coat on the film, it will not self-heal. The only way to fix this would be to have the piece of film replaced.

How can I remove the excess adhesive after I removed the film myself?

If there is left over adhesive upon removal, you can use a general purpose adhesive remover, often found at your local auto parts or home improvement store.

Does the 10-year warranty on ULTIMATE PLUS transfer to another owner if car is sold?

The XPEL ULTIMATE PLUS Film Series warranty is transferable to another owner with proof of purchase.

Once the film has been removed from my vehicle, can I re-use it on another vehicle?

No, the film once applied and removed cannot be reused.

Can I install XPEL paint protection film on aluminum or brushed metal accents on the car?

Any of our paint protection films can be installed on aluminum or brushed metal, though they may change the appearance to some degree depending on the film you choose. We recommend having your installer apply a small swatch of the film to the surface in question to determine the appearance prior to full installation.

What is the best polish to put on your car after you have had it wrapped with XPEL ULTIMATE PLUS?

We recommend using our XPEL Flawless Finish Paint Protection Film Sealant. This product has been specially formulated for use with polyurethane paint protection films to provide the maximum protection and gloss, while containing no ingredients that would cause discoloration over time. We also recommend XPEL Detail Spray and/or Ceramic Boost for added slickness and ease of cleaning.

My car dealer applied a paint sealant to my vehicle, can I have XPEL installed over this protectant?

Waxes, sealants and protectants are typically designed to reduce the surface energy of the paint, making them easier to clean etc. A reduction in surface energy will reduce the film&#;s ability to adhere to the paint and could cause long term adhesion issues. Because of this, we generally recommend removing these types of products before installation. If these types of coatings are to be used, we recommend applying them AFTER installation of our paint protection film.

Can I apply a ceramic coating on top of the film and how does it affect the self-healing feature of XPEL?

Yes, Coatings can be applied to the films. Adding a coating does not stop the film from self-healing. Coatings can add a protective layer over the film, which depending on the coating can provide different properties (Please contact your installer or coating company for more information). That additional coating layer, depending on the coating applied, may or may not self-heal. Once the coating wears down and deteriorates, the self-healing qualities of XPEL ULTIMATE PLUS and STEALTH will remain. We recommend XPEL FUSION PLUS Ceramic Coating. Our ceramic was specifically formulated for your vehicles paint and XPEL Paint protection film.

Can I have XPEL Paint Protection Film installed on top of my ceramic coating?

We would not recommend this, as it may result in poor adhesion to the painted surfaces. Professional removal of the ceramic coating is recommended. You may install XPEL FUSION PLUS on top of your XPEL Paint Protection Film. Check with your local installer for more details.

How do you remove the material and what kind of residue or marks does it leave on clear coat type paint?

Please see the diagram on www.xpel.com/care and be sure to use a steamer or heat gun to soften and warm the adhesive. This will yield the best possible results and will leave little if any adhesive behind. Any traces of residue left behind can be removed with any commercially available adhesive remover that is safe for automotive paint.

What would be the best way to protect the rocker panels on my truck from getting damaged from rocks and road debris?

We offer pre-cut rocker panel coverage for most trucks and SUVs that can be professionally installed by our independent dealer network. Visit our Installer Locator for an installer near you for a quote.

We also make a rocker panel DIY kit to help protect your rocker panels. This product is available in our XPEL ULTIMATE PLUS film or our XPEL ARMOR film. ULTIMATE PLUS is our clear self-healing paint protection film, while ARMOR is a rugged film that is black and has texture similar to a spray in bed liner.

Can you wrap a whole car in the same way you can Color Change a vehicle (dismantling first) from bulk pieces of Paint Protection Film?

Yes, assuming you and the installer are both comfortable with the risk, there is nothing about the film that would prevent this from being done. We also have designs for most body panels on nearly every vehicle, which would allow installation without dismantling the vehicle.

Can I install a vinyl stripe on top of XPEL paint protection film and will I be able to remove the stripe without damaging the clear protection?

Yes, you can install a vinyl on top of the film. We recommend waiting 48 hours after installation before doing so. You may also remove the stripe without damaging the film, if removed properly.

Do you make a clear film that could be used to protect a windshield without distorting one&#;s view, or breaking the glass due to expansion/contraction?

No. We do not currently offer a windshield protection film.

When I wear Polarized Sunglasses, my Paint Protection Film appears to have blemishes and distortions, why is that?

This is a very common occurrence with Paint Protection Film of all brands. It has to do with the difference in refractive index between the layer of film and the paint on the car. It is most noticeable on compound-curved surfaces because the film must be stretched over these areas to allow it to be installed without wrinkles. When the film is stretched, it becomes slightly thinner in those areas which causes the phenomenon seen through polarized glasses.

It can also occur on flat surfaces when the installer needs to use a drying solution (as opposed to a slip solution) such as alcohol and water to get the needed bond to the paint. This is due to the difference in viscosity of the fluids and their effect on the adhesive&#;s properties.

Polarized glasses have this effect on several different multi-layer surfaces (not just paint protection film) made of glass or plastic.

Headlight Protection Film

Can XPEL be installed on your vehicles headlights and fog lights?

Yes. XPEL can be installed on your cars headlamps and fog lamps

Link to Goodi

I have installed the kit on my headlights and they looked fine, but now they look foggy. Did I do something wrong?

When using the wet application technique, this is normal. The fog is the result of the alcohol/water solution evaporating from beneath the plastic. The water vapor that is produced results in a hazy appearance for several days. The haze will clear as the vapor dissipates.

Is it best to apply your light protection kit to the lenses wet or dry?

We have found that the wet installation yields the best-looking installation with the least amount of difficulty in most cases. On larger headlamp pieces, bubbles and improper alignment of the material are far less likely using the wet installation method. However, on smaller pieces, such as fog lamps, the dry installation method is sometimes easier. This is especially the case if the lamp is spherical in shape.

I have the headlamp kit almost completely applied using the wet application method, but I can&#;t seem to get the edges to completely stick down. What am I doing wrong?

It is imperative that a hairdryer or heat gun is used in this area to seal the edges. The heat serves two purposes. First, it helps evaporate the remaining alcohol/water solution from under the edges, and second it makes the plastic more pliable so that it can contour to the shape of the light. Be careful if you are using a heat gun to warm the plastic. It takes only a small amount of heat to apply the material. If you apply too much heat you can damage the surface of the plastic.

What if I want to remove the headlamp shields at a later date?

The removal process is just a matter of warming the plastic and peeling them off. They will require some muscle to get them off, but they normally peel off without any residue left on the lens. If any adhesive at all remains behind, it may be removed by simply rubbing it with your thumb. The adhesive will then ball up and roll off.

Automotive Window Film

What is the warranty period for your window films?

We offer a transferable lifetime warranty on the following lines of our window film (CS, HP, XR and XR PLUS). The warranty covers against cracking, peeling, bubbling, delamination, fading and color change for the life of the film. The warranty is transferable and will continue with the car even in the event the ownership change.

Do you offer residential/commercial window films?

Yes, we introduced XPEL VISION in early and has been an industry leader since its launch. Visit VISION Architectural Film

When removing the film does the adhesive stay on glass or on film?

Our window film is designed to with a very strong adhesive for durability, upon removal of the window film the adhesive may not fully transfer to the film and will remain on the glass. Your installer will be able to remove this during the installation process.

Can XPEL window film be used on plexiglass?

We do not recommend installing XPEL PRIME Series Window Film to Plexiglass or plastic windows.

What are the benefits of window film?

The many benefits of window film include heat reduction, eye comfort, UV protection, aesthetics, and increased safety, privacy, and energy savings.

What do the different shades of film mean?

Film percentages stand for visual light transmission (VLT), or the amount of light that is allowed through the film. The lower the percentage, the darker the film. With modern advances in window film, you can have great heat rejection with lighter films, no need to have dark window tint to receive the heat rejection benefits.

I just had my windows tinted, why do they look hazy?

The moisture that remains between the film and the glass after installation can cause a hazy, streaky, blotchy appearance. It takes several days for the film to completely cure. The remaining moisture will evaporate through the film; depending on the type of film, this process may take a couple of days, or even a couple of months (depending on your climate). When the water evaporates completely, your windows should have excellent clarity.

Is the tint applied to the outside of the window?

No. Window film is installed on the inside of the glass. This allows for maximum durability

What should I use to clean my windows after I have had them tinted?

After window film installation, wait a week before cleaning the inside of the window where the film was installed. After a week, use XPEL Anti-Static Window Film Cleaner with a soft microfiber cloth. Never scrape the film with any type of blade or clean your tinted windows with anything abrasive, as it will scratch the film.

Do I need to wait to roll my windows down?

We recommend that you leave your vehicle windows rolled up for at least 24-36 hours after window film has been installed. This allows the film to cure and adhere to the glass before the window is moved.

Does blocking UV rays help prevent fading and deterioration

Yes. The same sun that brightens your car&#;s interior can be detrimental to fabrics, leather, dashboard, and other interior surfaces. Ultraviolet rays are the main cause of both fade and deterioration. XPEL window films can screen up to 99% of the damaging UV rays that can fade surfaces.

RX &#; Antimicrobial Film

How does RX work?

In the presence of moisture, the ANTIMICROBIAL SURFACE PROTECTION additive gradually releases zinc pyrithione, which can strongly bind to cellular enzymes of the microbe while inhibiting enzyme activity in cell walls, membranes, and nucleic acids. Microbes have a negative surface charge, so zinc pyrithione with a positive charge are drawn towards them, disturbing their electrical balance. This results in the bursting of the cell walls, destroying the microbe.

What are the recommended cleaning guidelines?

RX can safely be cleaned with a wide variety of manufacturers bleach based and non-bleach-based cleaners as well Quaternary Ammonium Germicidal Wipes, from PDI, Safe Tec, Steris, Jet, and others. i.e., alcohol wipes, bleach wipes, germicidal wipes. Avoid hydrogen peroxide.

Can we use XPEL Installation Gel to install RX?

Yes, we recommend using XPEL Installation Gel for the application of the RX.

How do you clean the surface before installation?

Due to the various surfaces this can be applied to, we recommend the least aggressive cleaning method to ensure no damage to the surface.

What is the cure time after installation?

The time can vary depending on the surface that RX was applied to and climate conditions. For most surfaces, please allow 24-48 hours before heavy usage.

What surfaces can RX be adhered to?

We would recommend something with a smooth uniform surface, such as glass, display screen, painted surface, etc. RX10 is designed to be optimal on completely flat surfaces and increases impact protection. RX8 is designed to conform with curved geometries and has more flexibility than RX10.

Can RX be used indoors and outdoors?

Yes, RX can be used both indoors and outdoors if RX is installed correctly and on proper surfaces.

How do you remove RX after the warranty period has expired?

RX can be removed in similar fashion to our paint protection films, use caution with removal on different substrates. Simply pull the film towards yourself at a 45-degree angle from the surface. Full removal instructions available on www.xpel.com

After installation, how do I prevent the edges from lifting on RX?

If installing on a non-electronic surface, you can use isopropyl alcohol to remove any excess installation fluid and to squeegee the edges, to ensure they are secure on the surface.

What is the best equipment to test and monitor the effectiveness and level of cleanliness?

We recommend the Hygiena SystemSure Plus ATP Monitoring System, accompanied by Hygiena Ultra Snap Surface ATP Test Device Swabs. Both can be found online via Amazon and Hygiena.

What is ATP?

ATP is short for adenosine triphosphate; it is an organic molecule that is used by living cells as their main source of energy. Animal, plant bacterial, yeast and mold cell products and break down ATP to drive several biological processes, and the main energy transfer molecule in the cell. The presence of ATP on a surface indicates that the surface has not been adequately cleaned and has the potential to harbor and support bacterial growth. The residue may also contain hazardous material including protentional allergens. Therefore, ATP is an ideal indicator of surface cleanliness.

Does XPEL offer any testimonials and references we can source for our customers?

Yes, these are available on our website, www.xpel.com/RX

Is RX available in both gloss and matte?

Yes, we offer RX in both a gloss and matte finish as well as two different thickness variations. RX10 with an extra impact layer for flat surfaces and RX8 with flexibility and the ability to install on complex surfaces such as door handles and other surfaces.

Is RX aviation approved?

RX has not been FAA approved, we cannot endorse application on aviation equipment at this time.

What markets or sectors is RX currently available?

There are endless possibilities with RX Anti-Microbial Surface Protection Film to include, but not limited to: Hospitals, Urgent Care Facilities, Out-Patient Surgery Centers, Food Industry, Residential and Commercial, and more

What is the RX Warranty for Residential and Commercial application? What does the RX Warranty cover?

Full warranty details for RX can be found at www.xpel.com/warranty-information

How do you know if RX is working?

You can use the same test equipment mentioned above to test the ATP on the surface, Hygiena SystemSure Plus ATP Monitoring System, accompanied with Hygiena Ultra Snap Surface ATP Test Device Swabs.

How long does it take minor surface scratches to heal?

Light surface scratches will self-heal when external heat is applied.

FUSION PLUS &#; Ceramic Coating

What is in FUSION PLUS Ceramic Coating?

FUSION PLUS uses Silicon Dioxide technology. It is a complex chemical matrix that is unique to us. A combination of several technologies that cross-link very strongly to form a strong 9H coating.

What are the benefits of a ceramic coating?

Ease of maintenance, hydrophobic properties, and self-cleaning properties.

How long will my FUSION PLUS Ceramic Coatings last?

FUSION PLUS Ceramic Coating warranties are available at www.xpel.com/warranty-information.

Is FUSION PLUS PAINT & PPF scratch resistant?

Yes, FUSION PLUS PAINT & PPF is a 9H ceramic coating that is scratch resistant.

How many days before you can wash the car? After having XPEL FUSION PLUS Ceramic Coatings applied to my vehicle?

Cure times vary depending on which coating you have had applied to your vehicle. Please check with your local dealer or on our technical data sheets available on our website.

Do you offer a marine coating for FUSION PLUS?

Yes, XPEL FUSION PLUS MARINE is designed to help protection your watercrafts surface.

Is there an aircraft coating option available for FUSION PLUS?

Yes, we provide a FUSION PLUS ceramic coating specifically designed for aircraft applications.

Does the warranty apply to a loss of hydrophobicity?

Warranty terms vary depending on your applied coating, please visit www.xpel.com/warranty-information for full warranty details and coverages.

What are the scenarios to choose XPEL PPF vs XPEL FUSION PLUS ceramic coating?

The first thing to know is that the two products are not comparable and thus not a true comparison to one another. Paint protection film provides a urethane layer of protection against rock chips and scratches. Ceramic coatings, even when cured, are microns thick and not engineered to stop rock chips. That said, it is an excellent product for protection against environmental contaminates such as bird droppings, bug guts, and more. Not to mention that it makes cleaning off track rubber much easier. To further answer the question &#; ceramic coatings are for customers who want some basic protection along with increased shine, gloss, depth of color, and great hydrophobic and self-cleaning properties. PPF are for the customers who want actual protection against rock chips and scratches.

What are the scenarios one would choose both XPEL PPF & ceramic coating?

This combo is extremely common. The car enthusiast is after that best-case scenario type of maintenance. Having PPF and ceramic coating will keep the vehicle protected from rock chips, road debris, and more while having all the benefits of a ceramic coated car. Those benefits being hydrophobic properties, self-cleaning, and an increased gloss and depth appearance.

How does a ceramic coating alter the paint surface?

The coating links with the painted surface creating a new functional layer. By creating an inseparable bond on a molecular level with the vehicles paintwork you get a coating that cannot be washed off like a wax or sealant.

Can you use any car wash product on FUSION PLUS?

If your vehicle is protected with XPEL FUSION PLUS, it is highly recommended you use an approved car wash solution, such as XPEL Rinse Free Car Wash, which is formulated to help encapsulate the dirt and help keep your surface protected and scratch free. XPEL Rinse Free Car Wash has been tested and works great with FUSION PLUS Ceramic Coating. Once you finish washing your vehicle, we recommend using XPEL Ceramic Boost spray, for an extra slick, hydrophobic surface. We also have XPEL Detail Spray for quick wipe downs in between washings.

Can you apply FUSION PLUS PAINT & PPF on STEALTH? Will it make it glossy?

Yes, you can apply FUSION PLUS PAINT & PPF to the STEALTH film. It will not make the surface glossy; it will enhance the depth of the matte finish.

What does 9H mean?

9H hardness is a rating based on the Pencil Hardness Test, commonly used by manufacturers of clear and pigmented surface coatings. The Pencil Hardness test is used to determine the scratch resistance of a coating surface by using pencils to scratch the surface and rate the scratch resistance in relation to that pencils hardness and other materials of similar hardness.

What surfaces can I have XPEL FUSION PLUS installed on?

We offer a full line up of premium ceramic coatings. Visit www.xpel.com/fusion-plus for a full list of our ceramic offerings.

Are FUSION PLUS Coatings self-healing?

No, we do not offer a self-healing coating currently. We do have our paint protection films that feature self-healing features.

Does FUSION PLUS GLASS prevent stone chips in the glass?

FUSION PLUS GLASS is not a windshield protection film; it does not prevent stone chips. It helps make the glass surface more hydrophobic

How can I clean my FUSION PLUS GLASS Ceramic Coating?

We would recommend using XPEL Anti-Static Window Cleaner.

Does FUSION PLUS PLASTIC & TRIM help prevent fading?

Yes, PLASTIC & TRIM helps prevent fading due to UV rays. It also enhances and rejuvenates the plastic and trim surface.

How do I clean my plastic and trim that are protected with FUSION PLUS PLASTIC & TRIM?

We would recommend using XPEL Rinse Free Car Wash

Can I apply FUSION PLUS WHEEL & CALIPER to my brake calipers?

Yes, this product is designed for the high heat temperature for your vehicles wheel and caliper surfaces.

Will the XPEL FUSION PLUS UPHOLSTERY v2 discolor my interior surfaces?

No, factory interiors should not discolor, our product allows the material to breathe, retaining its natural feel and retaining its original look.

Does FUSION PLUS UPHOLSTERY v2 prevent stains?

FUSION PLUS UPHOLSTERY v2 helps prevent interior surfaces from stains and spills.

What surfaces can I have XPEL FUSION PLUS UPHOLSTERY v2 applied to?

FUSION PLUS UPHOLSTERY v2 can be applied to your automotive Fabric, Carpet, Leather and Vinyl. Do not use on Alcantara and Suede surfaces.

Will UPHOLSTERY v2 make my upholstery waterproof?

XPEL FUSION PLUS UPHOLSTERY v2 helps protect your interior surfaces, (fabric, carpet, leather, and vinyl) from spills and stains. It is not a waterproofing coating.

Can UPHOLSTERY v2 be used on carpet?

Yes, UPHOLSTERY v2, can be used on carpets. All interior must be professionally cleaned before applying UPHOLSTERY v2. Avoid Alcantara and Suede surfaces.

Will the FUSION PLUS MARINE prevent gelcoat fading?

FUSION PLUS MARINE will help prevent unsightly damage associated with UV Ray aging and fading colors.

Can it be used on painted aluminum boats?

Yes, FUSION PLUS MARINE works on paint and gelcoat surfaces for the watercraft industry.

Can I use FUSION PLUS MARINE on my boat trailer?

Yes, you can use FUSION PLUS MARINE on your boat trailer to help protect it when launching your watercraft.

VISION Window Film

How long does it take for the VISION films to cure?

For the film to completely dry out, the weather conditions (cold vs. warm, non-sunny vs. sunny) will affect the total time. There may be small water beads and a slightly cloudy look till the film completely dries out. We advise to not clean the film for 30 days after installation to be safe.

How does window film improve year-round comfort?

Window film creates a more comfortable environment through consistent climate control by eliminating &#;cold wall&#; and &#;hot wall&#; problems. Rooms stay more comfortable in the summer and winter, be reducing &#;hot spots&#;, no matter where the sun is shining.

Does blocking UV rays help prevent fading and deterioration?

Yes. The same sun that brightens a room&#;s interior can be detrimental to fabrics, furnishings, artwork, and rugs. Ultraviolet rays are the main cause of both fade and deterioration. Window films can screen out 99% of the damaging UV rays that can fade richly colored furniture, tapestries, and artwork. Heat and light also play a part in fading but using window film to block nearly 100% of UV rays will increase the life of your personal property for years.

What should I use to clean my windows after I have had them tinted?

After window film installation, wait until the film is cured before cleaning the inside of the window where the film was installed. After a week, use XPEL Anti-Static Window Film Cleaner with a soft microfiber cloth. Never scrape the film with any type of blade or clean your tinted windows with anything abrasive, as it will scratch the film.

What do the different levels of film mean?

Film percentages stand for visual light transmission (VLT), or the amount of light that is allowed through the film. The lower the percentage, the darker the film. With modern advances in window film, you can have great heat rejection with lighter films, no need to have dark window tint to receive the heat rejection benefits.

What are the benefits of window film?

The many benefits of window film include IR heat reduction, eye comfort, UV protection, aesthetics, and increased safety, privacy, and energy savings.

When removing the film does the adhesive stay on glass or on film?

Our window film is designed to with a very strong adhesive for durability, upon removal of the window film the adhesive may not fully transfer to the film and will remain on the glass. Your installer will be able to remove this during the installation process.

Do you offer a film that provides nighttime privacy?

We offer films that will give you daytime privacy, but current window film products do not offer nighttime privacy if the lights are on in your interior space. You do have the option to use a decorative window film, such as our white frost to achieve nighttime privacy, although you will not be able to see in or out during the day and night.

Do you offer security film?

Yes, we do! Please check out the links in the header above for our VISION Security Line.

Can security film be installed in my home and office?

Yes, we offer security film for all applicable windows. Check with your local installer to see what available options there are for your home and/or office.

How do I clean my security film?

After window film installation, wait for the film to fully cure before cleaning the inside of the window where the film was installed. After a week, use XPEL Anti-Static Window Film Cleaner with a soft microfiber cloth. Never scrape the film with any type of blade or clean your windows with anything abrasive, as it can scratch the film.

What is anti-graffiti film?

Anti-graffiti film protects your glass from vandalism and etching. If your anti-graffiti film does get damaged, we can easily remove and replace with little to no damage to your glass. Replacing anti-graffiti film is a fraction of the cost to replace glass.

Do you offer anti-graffiti window film?

Yes, we offer anti-graffiti window film for your home and or office.

Does the anti-graffiti film go on the inside or outside of my window?

Yes, we offer anti-graffiti window film for your home and or office.

Do you offer decorative window film?

Yes, we offer decorative window film for your home and or office.

Can your decorative film be installed in my bathroom?

Yes, our decorative films can be installed in your bathroom. Our White Frost film is a popular window film for shower doors or windows for a custom look and privacy.

Can you see through the decorative white frost?

No, the decorative film is opaque and does not offer visibility when looking through the film.

Is the installation process of architectural window film messy?

No, if installed properly, your installation team will bring the necessary materials and tools to prevent mess in your space.

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