In a conveyor system, pulley that is too small limits the area where the belt can touch the pulley. Because the load is spread over a smaller area, the belt is under more strain and stress. This high tension can cause the belt to wear out faster, which lowers its lifespan and raises the cost of upkeep. The belt can also slip or jump off the pulley if there is too much force on it, which can stop production and cause downtime.
You can find more information on our web, so please take a look.
When pulleys are too small, they cause more strain and stress, which makes the conveyor belt bend and stretch more. This constant stress speeds up wear and weariness, which shortens the belt's useful life. It can be expensive and time-consuming to replace belts all the time, which can hurt total productivity and profits.
Undersized pulley sizes can make the conveyor system work less well. Because the belt and pulley have less surface area to touch, more energy is lost through friction. The motor needs to use more energy because it has to work harder to get past this extra resistance. As a result, the system's operating prices go up and its energy efficiency goes down.
Because there is more friction between the belt and the small pulley, the temperature rises a lot where the belt meets the pulley. When temps get too high, the material of the belt can break down, making it less stable and speeding up wear. Also, high temperatures can damage the glue used to make the belt, which can cause it to delaminate and eventually break.
A conveyor system systematically carries and transports materials, typically in an industrial or controlled environment. Conveyor belts are a tried-and-true energy saver designed to increase efficiency. Let’s take a look at how conveyor belts work and why they’ve stood the test of time.
A conveyor belt works by using two motorized pulleys that loop over a long stretch of thick, durable material. When motors in the pulleys operate at the same speed and spin in the same direction, the belt moves between the two.
If objects are particularly heavy or bulky — or if the conveyor belt is carrying them for a long distance or duration — rollers may be placed on the sides of the conveyor belt for support.
While there are numerous types of conveyor systems, all serve the same purpose of transporting materials. Some products may require a system without a belt, using only rollers or wheels for flexible movement. However, many conveyor systems rely on a frame with a belt and possible support rollers to carry materials and products efficiently.
All conveyor systems have three main components — the aluminum profile, the driving unit and the extremity unit.
In a conveyor belt system, the aluminum profile consists of the frame, belt and any supports. Systems that use a belt are generally powered by a motor, though conveyor systems can also use gravity or manual force to function. Motorized conveyor belts are ideal for industrial use as they are more reliable and efficient — the driving unit for such systems would include the motor bracket, electrical drive and any counter bearings.
The conveyor belt system’s extremity unit typically includes any pulleys and clamping straps. Additional stands or lateral guides could be necessary for specific variations or functions, so consider your industry’s needs when choosing these optional add-ons. Parts and functions of a new conveyor belt system might include:
Conveyor belting can be crafted from various materials, including rubber, metal, leather, fabric and plastic. Consider the conditions that your system will operate under to ensure the conveyor belting material is of suitable thickness and strength.
How is a conveyor belt typically used? A conveyor belt’s function is to move objects from Point A to Point B with minimal effort. The conveyor belt pace, direction, curvature and size varies based on the needs of the user. In some industries, a conveyor belt brings products through a manufacturing or packaging line and back out again.
Conveyor belting usually falls under two categories: lightweight and heavyweight.
Joyroll supply professional and honest service.
Lightweight belting is designed to meet various material handling requirements in diverse industries. A lightweight belting system has a working tension of less than 160 pounds per inch of width. The four main types of light-duty conveyor belts are:
Top industries that use lightweight belting include:
For your toughest applications, use heavyweight conveyor belting with a tension of at least 160 pounds per inch of width. A heavy-duty belting system is used for applications that require continuous movement of bulky, heavy materials. The belt is often coated with PTFE to withstand high temperatures.
Top industries that use heavyweight belting include:
Lightweight and heavyweight belting have a range of uses and applications across different settings and industries. Whether you need light-duty or heavy-duty belting, conveyor belt systems are remarkable in their ability to impact efficiency, productivity and labor.
A conveyor system has a wide variety of uses, such as:
The advantages of using a conveyor belt system include:
Conveyor systems are at work across many industries, including air travel, mining, manufacturing, pharmaceuticals, food processing and more.
At an airport, a conveyor belt is the best way to process, sort, load and unload passenger luggage efficiently. The baggage carousel is a practical use of industrial conveyor belts that most people encounter in life — luggage is loaded onto the belt in a secure area and then swiftly delivered to the terminal where the passengers have access. The belt continuously passes through the loading area and circulates back around to the baggage reclaim area for efficient delivery.
For the pharmaceutical industry, conveyor belt systems transport cardboard boxes or palates full of medical supplies before and after packaging and distribution. In manufacturing and mining, enormous amounts of material are transported through tunnels, along roads and up steep slopes on conveyor belts. Durable belting material and good use of support rollers are necessary for conveyor belt systems in these industries.
For food processing, products go through their life cycle on a conveyor belt. Items can be spread, stamped, rolled, glazed, fried, sliced and powdered — all while rolling on the belt. Think of the hours of manpower that would otherwise be spent bringing each food item through every part of that process. With conveyor belts, goods move from start to finish in mass quantities while still retaining a uniform high quality.
Each industry has its own specifications and requirements for the type of conveyor belt they use. From shipyards and power plants to bakeries and ice cream plants, the conveyor belt is the go-to utility because of its simplicity and reliability.
If you’re in the market for a new conveyor belt or belt maintenance services, SEMCOR can help. Offering everything from customized conveyor belt consultation and fabricationto installation and repair, we can support your conveyor belt applications with the right materials and expertise you need to get moving — and keep moving!
We know that when something goes wrong, you need a quick fix you can trust. You can reach us 24 hours a day, seven days a week for any conveyor belt emergencies.
Have any questions? Contact your SEMCOR representative today to learn more.
If you are looking for more details, kindly visit Conveyor Belt Pulley.